2026 is another special year in the history of VARINEX

Author : Varinex Date : 2026-05-26

2026 is another special year in the history of VARINEX

2026 is a special year for VARINEX: this year we celebrate the 35th anniversary of our company's founding and we have been an official partner of Stratasys in the field of additive manufacturing for 20 years. Two decades of technological collaboration is remarkable in itself, but for us this relationship has always meant more than a traditional manufacturer-distributor model.

The world of additive manufacturing has undergone a huge change in recent years. In the beginning, 3D printing appeared primarily as a prototyping tool, but today it has become part of manufacturing aids, end-user components and complex industrial processes.

A lot has changed in technology in two decades, but we can safely say that long-term partnerships are the true foundation of innovation. For us, the partnership with Stratasys means not just an ordinary collaboration, but also a professional environment that provides continuous learning opportunities and allows us to observe the most important milestones in the development of additive manufacturing from the front row.

The importance of professional background

Additive manufacturing is no longer an independent technology, but an increasingly important element of modern manufacturing strategies. Industrial thermoplastics of FDM systems, increasingly functional applications of PolyJet technologies or digital workflows based on GrabCAD are now part of a complex manufacturing system. However, alongside the development of technology, a comprehensive, up-to-date professional background has become crucial.

Staratsys is an active shaper of the industry’s development, having always been at the forefront of innovation. In addition to developing new systems, materials and digital solutions, it continuously supports its partner network with knowledge sharing and professional collaborations. Regular professional training, international conferences, webinars, case studies and industry exhibitions have all contributed to ensuring that we ourselves can always help our partners with up-to-date knowledge.

An industrial 3D printer alone is only part of the solution to a complex manufacturing challenge. Choosing the right technology, mapping application areas, material knowledge, implementation support, and long-term professional assistance all contribute to creating real value from additive manufacturing.

The partnership with Stratasys is therefore much more than just access to the latest technologies. Over the past twenty years, we have been able to build on complex and comprehensive professional knowledge, international experience and continuous knowledge sharing that has become a defining part of our daily operations.

For us, these twenty years are not only an anniversary, but also proof that behind the development of technology there are always people, shared thinking and long-term professional relationships. We are proud to have been able to accompany Stratasys through the most exciting stages of additive manufacturing, and we trust that the coming years will bring at least as much joint development, innovation and professional success. It is

a special pleasure and honor for us to make our 20-year anniversary partnership even more memorable by receiving another Platinum partner status.

Find the best 3D technology, printer and materials for your business!

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VARINEX Additive Days

Author : Varinex Date : 2026-05-21

We have concluded two meaningful and inspiring days - this is what VARINEX Additive Days 2026 was like

We organized the VARINEX Additive Days 2026 event between May 19-20, where we explored the latest industrial opportunities of additive manufacturing together with our partners and interested parties during two intensive, professional-rich days. Through real-world manufacturing challenges and concrete industrial examples, we demonstrated how 3D printing is becoming a true tool for modern manufacturing.

Participants gained insight into how digital design processes, advanced material technologies, and high-performance manufacturing systems connect through case studies, technology demonstrations, and factory visits. Participants gained insight into how digital design processes, advanced material technologies, and high-performance manufacturing systems connect through case studies, technology demonstrations, and factory visits.

Stratasys FDM technology in focus

One of the central topics of the event was Stratasys FDM technology, one of the best-known and most reliable solutions for industrial additive manufacturing.

The specialty of FDM (Fused Deposition Modeling) technology is that it works with real, industrial-grade thermoplastics. This allows the production of parts that can be used not only as prototypes, but also in many cases as elements for end-user or production environments.

The applications presented clearly demonstrated the wide range of solutions that the technology provides:

One of the biggest advantages of FDM technology is that the finished parts have outstanding mechanical, thermal and chemical resistance. This is especially important in industries where prototypes or functional elements must perform in real-world conditions.

Visitors were able to see in action how the digital model is transformed into a tangible, industrial-quality part in a short time.

Staratsys' new product, PolyJet ToughONE Black, was also introduced

PolyJet technology has always been one of the most powerful solutions for detailed, high-quality prototypes, but recent developments have increasingly moved this area towards functional use.

During Additive Days, the ToughONE material family received special attention, including the latest ToughONE Black version.

ToughONE provides outstanding mechanical resistance, allowing components made with this material to withstand bending, impact and repeated testing while performing in a manner similar to that of final products. This can significantly shorten development cycles and speed up validation processes.

ToughONE Black adds the same performance with a new advantage: powerful visual contrast. This may seem like a small detail at first glance, but it can have a major practical impact during functional demonstrations, application testing, and design reviews.

We previously wrote in detail about one of our special projects related to the new material through a real-world engineering challenge. The case study clearly shows how a new technology meets tight deadlines and real-world industrial needs in practice.

The story of ToughONE Black can be read here:
ToughONE Black – an additive engineering challenge

Beyond technology: services, manufacturing background and digitalization

The event also provided insights into related technologies, services, and manufacturing processes. Attendees learned about the company's 3D scanning and additive manufacturing services, and how these solutions support the acceleration of design and manufacturing processes across various industries.

There was talk of contract manufacturing opportunities, digital manufacturing workflows, and briefly about metal additive manufacturing technologies and 3D scanning.

One of the special elements of the event was once again a tour of the VARINEX 3D Digital Factory, where visitors could see firsthand the daily operations and the production capacity that, based on more than 25 years of experience, enables the production of thousands of parts.

An important milestone in a jubilee year

This year is special for us: we will celebrate a double anniversary in 2026. VARINEX turns 35 this year, and we have been an official Stratasys partner in additive manufacturing for 20 years. We are also celebrating our anniversary with a new logo and a revamped website.

This exceptional year holds many more exciting stories: we will soon present in detail why this two-decade partnership with Stratasys is special to us and how our work together has shaped the development of VARINEX.

Thank you to everyone who joined us at VARINEX Additive Days 2026 – see you again soon! 😊

Download our design guide to learn about design considerations for the FDM technology process!

ToughONE Black – an additive engineering challenge with a new functional prototype material

Author : Varinex Date : 2026-05-11

ToughONE Black – an additive engineering challenge with a new functional prototype material

When the deadline is tight and the raw material is still almost "secret", that's when the real professional adventure of contract printing begins.

At the end of March, one of our long-standing, trusted partners – a major automotive supplier – approached the VARINEX team with an exciting request: they wanted functional prototypes of the new ToughONE Black material for an upcoming international launch.

The twist to the story?
At the time, this raw material was practically not even available on the market.

The customer’s expectations were clear: the parts had to look and feel like production, but also behave like real engineering components: demonstrating snap-fits, assembly, flexibility and durability. ToughONE Black delivered exactly that, as it is a new PolyJet material that uniquely bridges the gap between visual models and real functional prototypes.

Of course, we didn't hesitate much. The challenge was clear and we like such situations.

The images are for illustrative purposes only, photos of the original parts cannot be published.
The image shows a functional prototype printed in ToughONE Black.

A quick consultation with Stratasys experts began, who immediately involved VARINEX service engineers as partners in the beta phase of ToughONE Black. As part of this, we received a special, still under development PolyJet material from abroad, which was an exciting and rare opportunity in itself.

This is when the real additive engineering work began.

The VARINEX J850 industrial 3D printer was not prepared to print a material that was not yet publicly available. With online software support from Stratasys experts, VARINEX service engineers configured new manufacturing parameters on the 3D printer to enable it to manufacture with the new material. In PolyJet technology, users typically work with predefined, manufacturer-validated parameter sets for each material. However, in the case of the new ToughONE Black, such validated settings did not yet exist on the Stratasys J850 3D printer, as the material was still under development.

Why is it worth the investment?

Because ToughONE Black opens up new possibilities for engineering-grade PolyJet prototypes in the VARINEX 3D Digital Factory. The material is designed for high toughness, impact resistance and stability, while maintaining the precision, surface quality and multi-materiality characteristic of PolyJet technology. This combination allows you to create prototypes that are not only visible, but also can be handled, assembled and tested. More and more design engineers are looking for this combination.

But let's not get ahead of ourselves, the parameter configuration task was far from simple, as it is a complex process where every detail counts and every modification is interconnected. Every small technical detail had to be carefully analyzed and coordinated. It is not surprising that the experts worked together for several days on this international project.

And was it worth it? Absolutely.

The images are for illustrative purposes only, photos of the original parts cannot be published.
The image shows a functional prototype printed in ToughONE Black.

The result impressed everyone. We created multi-component, functional parts with a combination of soft and hard elements, precise Shore A hardness control, color consistency, and mechanical behavior. Using ToughONE Black, the parts were able to exhibit snap-in features, flexible zones, and robust housing structures—exactly what engineers and decision makers expected when evaluating designs for real-world use.

The prototypes not only met the customer's visual expectations with a deep, premium black finish, but also provided the mechanical performance required for functional validation and live demonstrations. Despite the tight deadline, the parts were completed on time and shipped abroad without any problems.

The prototypes were a huge success at the international show. Customers were able to hold the parts, assemble the components, and experience the functionality first-hand instead of static demonstration models.

And the best part of the story came next: immediately after the presentation, new orders arrived for more contract printing using ToughONE material.

It was a great experience for us to see how ToughONE Black expands the role of PolyJet technology from visual design and inspection to functional engineering prototypes in areas such as automotive interiors, housings, covers, snap-in features, seals and consumer product components with this project.

It's always a great experience when innovation, expertise and collaboration come together so successfully. At VARINEX, testing new technologies and pushing the boundaries of additive manufacturing is part of everyday life – and the real victory is when a technical challenge becomes a real business success story.

Follow VARINEX if you like stories like this about real-world additive engineering challenges, advanced materials, and the future of functional 3D printed prototypes.

If you are interested in contract printing or other 3D technology services (e.g. 3D scanning, re-modeling or jig and seat design), please contact our experts at szolgaltatas@varinex.hu !

Want to learn how ToughONE™ PolyJet materials are revolutionizing prototyping?

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The SHINING 3D OPEN HOUSE at VARINEX was a great success

Author : Varinex Date : 2026-05-11

The SHINING 3D Open House at VARINEX was a great success

On May 7, VARINEX 3D Digital Factory hosted a special professional event: we successfully organized the SHINING 3D Open House professional day, where participants could get to know the most modern industrial 3D scanning and metrology solutions firsthand.

The event was already very popular at the first announced date, so we organized a second presentation on the same day. During the two dates, many engineers, manufacturing specialists, quality assurance and maintenance professionals visited us.

The uniqueness of the event was further enhanced by the fact that international experts from SHINING 3D participated in the event in person and, together with VARINEX experts, presented modern industrial digitalization technologies and their practical application possibilities.

During the program, live scanning demonstrations, real-world industrial application examples, and informal professional consultations helped participants gain a deeper insight into the world of modern 3D scanning technologies. Several guests brought their own components, so they had the opportunity to test the capabilities of the scanners in a real-world environment.

The event also marked another important milestone for us: on this day, we also presented our renewed VARINEX logo. The new identity emphasizes 3D scanning and metrology, which have become an increasingly important part of our portfolio in recent years. Our website has also been renewed on this occasion, and we trust that the transformation will also help visitors find the content that is relevant to us even more easily.

We would like to thank the SHINING 3D experts for their contribution, as well as all participants for their trust and active presence. We were pleased to see that the interest in industrial 3D scanning and digital metrology remains extremely strong in the domestic professional community.

Those who missed the Open House event will be able to meet us again soon: next time we are waiting for professionals and visitors interested in 3D scanning and 3D printing at the Industry Days 2026 exhibition.

We look forward to seeing you there too!

Find the 3D scanner that best suits your business!

Our free, 14-page guide introduces the basics of 3D scanning technology, its application areas, and the most important aspects of the decision.

VARINEX at the Industry Days exhibition – focus on carbon fiber 3D printing

Author : Varinex Date : 2026-05-04

VARINEX at the Industry Days exhibition – focus on carbon fiber 3D printing

The VARINEX team is preparing in full swing for this year's Industry Days event, which will be held between May 18-21 at the Hungexpo.

The event offers visitors a great opportunity to see the latest industrial innovations first-hand – and in the Application Zone, with additive manufacturing equipment provided by VARINEX, a particularly exciting technology will take center stage: 3D printing with composite materials.
In the Application Zone, you can also experience the Stratasys F370CR 3D printer, which is specifically designed for the production of carbon fiber parts. This robust, industrial solution supports a wide range of manufacturing processes – from prototyping to end-use parts.

If you are interested in the future of additive manufacturing, be sure to visit us at the App Zone!

App Zone's star in additive manufacturing: the Stratasys F370CR 3D printer

At the Industry Days exhibition, the Stratasys F370CR 3D printer, which was specifically developed for the production of carbon fiber-reinforced parts, will be given a prominent role in the App Zone.

This system is an ideal choice for companies that:

want to produce high-strength yet lightweight parts
they want to speed up prototype production
or even thinking about manufacturing end-use components

The use of carbon fiber composites opens up new dimensions in manufacturing: it makes it possible to replace metal parts in certain cases, while reducing weight and production time.

What is App Zone and why is it worth visiting this section?

One of the highlight program elements of the Industry Days is the so-called Application Zone (App Zone), where the emphasis is not merely on the presentation of technologies, but on their practical application.

This thematic space showcases innovations through real-world industrial examples,
helps to understand how new technologies can be integrated into existing manufacturing processes,
and gives visitors the opportunity to get answers to their specific business and technical questions.

VARINEX also awaits interested parties in this environment, where you can not only see the operation of the equipment, but also have the opportunity to consult with experts.

See you at the Industry Days!

If you would like to experience the potential of carbon fiber 3D printing firsthand and learn how additive technology can help your company's manufacturing processes, visit the VARINEX booth in the App Zone!

📅 Date: May 18–21, 2026.

📍 Location: Hungexpo, Budapest

We look forward to seeing you at the exhibition!

Download our 4-page Hungarian information sheet on composite 3D printing!

Composite materials for 3D printing can effectively overcome the schedule and budget challenges that are common in manufacturing.

Find out how you can make your manufacturing operations more efficient with composite 3D printing!

Predictions for 2026: Where is additive manufacturing headed?

Author : Varinex Date : 2026-03-20

Predictions for 2026: Where is additive manufacturing headed?

As additive manufacturing becomes a more mature technology, it is clear that the focus of the industry discourse is shifting. The question is no longer whether additive manufacturing has a place in the industrial environment, but how deeply it is integrated into manufacturing strategies and processes.
In conversations with manufacturers at the recent Formnext international exhibition, one theme emerged again and again: many companies recognize the potential of additive manufacturing, but integrating it into stable and reliable manufacturing processes remains a challenge. Issues around repeatability, traceability and return on investment (ROI) continue to play a decisive role in which direction organizations move forward.
Below, we present five key predictions for 2026 that shed light on how the future of additive manufacturing will shape up and what this development means for manufacturing companies in the coming years.

Additive manufacturing moves from prototyping to series production

Additive manufacturing is increasingly being used for manufacturing purposes, not just prototyping. Early applications of the technology focused primarily on supporting design iterations and validating concepts, but today manufacturers are using polymer additive manufacturing solutions to produce tools, fixtures, service parts, and increasingly end-user components.

This shift reflects significant improvements in system performance, manufacturing process stability, and part consistency. Advances in industrial polymer additive manufacturing technologies are now effectively addressing many of the challenges that were previously common, such as concerns about production speed and repeatability, making additive manufacturing increasingly reliable for the demands of the manufacturing environment.

As a result, companies are increasingly implementing additive manufacturing workflows in areas where availability, predictable manufacturing, and process stability are key.

By 2026, additive manufacturing will no longer appear on the fringes of manufacturing processes, but will increasingly become an integral part of the design, optimization, and scaling of production lines.

Supply chain transformation elevates additive manufacturing from tactical tool to strategic solution

Global supply chains remain vulnerable to geopolitical uncertainty, tariff risks and rising logistics costs. As a result, manufacturers are increasingly rethinking where and how they produce their components. By 2026, digital inventories and localized manufacturing strategies are expected to play an even greater role, reducing dependence on foreign suppliers and long lead times.

Additive manufacturing plays a key role in this transformation by enabling manufacturing to be physically closer to the point of use. Qualified digital part files can replace physical warehouses in many cases, allowing manufacturers to produce parts closer to the point of use, on demand.
This approach reduces the complexity of transportation processes, shortens lead times and significantly increases supply chain flexibility.
This allows companies to manage risk more effectively while maintaining consistent quality – making additive manufacturing increasingly a key element of modern supply chain strategies.

Industry 5.0 reinforces the role of additive manufacturing in human-centered manufacturing

As manufacturers move towards Industry 5.0 principles, the focus is shifting beyond automation to human-centric, adaptive, and flexible manufacturing systems. In this environment, additive manufacturing supports both advanced digital workflows and the professionals who operate them.

Digital twins and standardized additive manufacturing processes enable manufacturers to consistently reproduce templates, fixtures, tools, and production parts across locations without changing traditional manufacturing processes. At the same time, increasing automation of pre-production and post-production operations reduces manual intervention and helps improve manufacturing throughput and process predictability.

Workforce readiness remains critical. As additive manufacturing becomes increasingly integrated into manufacturing decision-making, manufacturers will need engineers and technicians who can effectively apply the technology to their manufacturing processes.

Advances in materials and software enable seamless factory integration

Continuous advancements in materials and software make it easier to integrate additive manufacturing into existing manufacturing systems. Specially developed polymers and powder-based materials offer performance characteristics that enable wider industrial and regulated applications.

At the same time, intelligent software tools reduce variability and improve process control. Automated production preparation, production monitoring, and quality assurance workflows contribute to predictable results and traceability requirements. These capabilities allow additive manufacturing to work in conjunction with other manufacturing technologies, rather than as an isolated solution.

By connecting additive workflows with manufacturing management systems, enterprise platforms, and quality assurance processes, manufacturers can create an end-to-end digital ecosystem that makes additive manufacturing a fully controllable, digitally integrated manufacturing process.

Targeted solutions and scalable services drive the next phase of growth.

As the application of additive manufacturing matures, manufacturers are increasingly looking for solutions tailored to the specific requirements of a given industry. In 2026, growth is expected to be driven by industry-specific applications.
For example, companies in the aerospace industry need certified manufacturing processes for tools, fixtures, and certain manufacturing components. Automotive manufacturers are increasingly using additive manufacturing to produce assembly aids, robotic arm end tools, and service parts that support flexible manufacturing. In healthcare, the need for customized applications that meet stringent regulatory requirements continues to grow, where consistency and traceability are key.
Meeting these requirements requires a combination of industry-specific raw materials, intelligent software solutions, and deep process knowledge. At the same time, scalable manufacturing services are becoming increasingly important for organizations that want to gain additive manufacturing capacity without investing in additional internal infrastructure.
Together, these capabilities enable manufacturers to introduce and apply additive manufacturing as a consistent, production-level technology.

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The FANUC Robot Carnival was held with great interest – VARINEX Zrt. also presented itself

Author : Varinex Date : 2026-03-10

The FANUC Robot Carnival was held with great interest – VARINEX Zrt. also presented itself

At the beginning of March 2026, the FANUC showroom in Törökbálint was once again full: for three days, the latest solutions in industrial automation and robotics were in the spotlight at the FANUC Robot Carnival event. Following the traditions of previous years, the professional event took place in a three-day format this year as well, but according to the organizers, it attracted more interest than ever before.

Representatives from the manufacturing industry, automation experts and technology suppliers were all present, and the event generated such interest even at the registration stage that the organizers had to limit the number of applications due to the capacity of the venue.

The Robot Carnival aims to provide manufacturing players with a direct exposure to the latest automation technologies and to provide answers to the challenges that most affect the industry. Exhibitors and technology partners offered solutions to topics such as labor shortages, rising labor costs, increasing production efficiency, and sustainable industrial operations.

In addition to FANUC, many industrial technology companies presented their solutions. Co-exhibitors included SCHUNK, SMC, Beckhoff, Balluff, Phoenix Contact, Festo, OMRON and VARINEX Zrt. The presentations clearly demonstrated that automation is no longer just about robots: intelligent sensors, digital manufacturing systems, additive manufacturing and measurement technologies are increasingly interconnected in the modern industrial environment.

Additive manufacturing and robotic measurement at the VARINEX booth

Zoltán Fehér, Managing Director of VARINEX Zrt., commented on the participation:

“VARINEX participated in a FANUC event for the first time and I would like to express my appreciation to the organizers because they put on a high-quality event. The venue is already very good, but it is important that serious attention was paid to the presented solutions. Additive technology has long been used in the production of robot arm devices, and automated systems are also gaining ground in the world of 3D scanning. We also sell robotic measuring systems for repetitive, automatable measuring tasks. The world of 3D printing is a growing market, but cyclicality can also be observed. Special raw materials and special applications drive the world of additive manufacturing. Our engineers are happy to help those interested in these innovative developments. This year we are celebrating our 35th anniversary, for which we are grateful to our partners. We started the celebration with exciting prizes at the Robot Carnival and will continue throughout the year. We look forward to seeing all professional interested parties at the VARINEX 3D Digital In a factory where we help industrial companies develop with forward-looking manufacturing solutions.”

Contact us today and find out how additive manufacturing can contribute to the success of your business!

The increasingly close relationship between robotics and additive manufacturing

As industrial automation advances, robotics, 3D scanning, and additive manufacturing are increasingly becoming complementary technologies. For example, custom grippers, tools, and end-of-arm devices for robotic arms can be produced using additive technology, providing manufacturers with faster development cycles and greater flexibility.

In addition, automated measurement and inspection systems are also playing an increasingly important role in the modern industrial environment. Robotic measurement systems enable the automation of repetitive inspection tasks, thus reducing the possibility of human error while increasing the efficiency of production processes.
The Robot Carnival clearly showed that the digitalization and automation of the manufacturing industry is still in strong momentum. Technologies such as industrial robotics, sensors, 3D scanning or additive manufacturing are increasingly appearing in integrated systems, which open up new opportunities for companies towards more efficient and flexible production.

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FDM and FFF – hidden difference in the market

Author : Varinex Date : 2026-02-12

FDM and FFF – hidden difference in the market

Many in the industry incorrectly use the term FDM 3D printer, when in fact they are referring to machines based on FFF technology. This can easily cause confusion for companies looking for a reliable, professional industrial 3D printing solution. In this post, we will clarify the terms and explain why this distinction is important.

FDM – Stratasys’ patented industry standard

FDM (Fused Deposition Modeling) is a proprietary 3D printing technology developed by Stratasys in the late 1980s. Today, FDM technology is used worldwide to produce functional prototypes, tools, templates, fixtures, and finished products.

Advantages of FDM printers:

FFF – open concept for simpler machines

FFF (Fused Filament Fabrication) is essentially the same process as FDM – molten plastic is extruded layer by layer – but the concept was introduced by the RepRap community as an open alternative in the early 2000s.

FFF is mainly used in hobby and simpler desktop machines, where the documentation, material safety testing, and certifications required by the industry are not required.

So it is very important to emphasize that an FFF 3D printer is not an FDM 3D printer, even though the technology is based on the same basic principle.
These machines do not have the same documentation and industry certification requirements as their counterparts boasting FDM technology.

Be careful when looking at 3D printers available on the market

Many market players market simpler FFF printers the FDM designation, which is misleading.
If the given model is not a Stratasys 3D printer, it is definitely not an FDM 3D printer.

This is worth checking:

A little attention here can make a significant difference in quality, reliability and long-term cost-effectiveness.

Why is this key for you?

The difference between an industrial Stratasys FDM printer and a simple FFF machine is key in terms of:

Reliability: stable, predictable production processes.

Controlled properties of materials: use of industrial-grade, certified materials.

Quality: results that meet industry standards and high expectations.

Stratasys FDM technology is like a long-term, reliable, well-equipped tool – designed, precise and predictable. FFF machines are more for hobby and simpler applications: fun and creative, but do not provide consistent industrial quality and documented, verified results.

Summary: both get you from A to B, but which technology you choose is critical for industrial needs, responsibility, and predictability.

For those who want to deal with additive manufacturing professionally, it is of utmost importance to make a decision according to their needs, and for this it is essential to know what really lies behind the name.

8 pages of knowledge and inspiration – download now!

We've gathered together why manufacturers around the world choose the Stratasys Fortus® 450mc FDM system.
Technological developments, real-world examples, and the latest material innovations all in one place.

SHINING 3D FreeScan Trak Nova 3D scanner system

3D Scanning 101 – A Guide to Choosing the Right Technology

Author : Varinex Date : 2026-02-12

3D Scanning 101 – A Guide to Choosing the Right Technology

3D scanning has become an indispensable tool in many industries, from manufacturing and quality control to art digitization to healthcare design and virtual reality. The technology captures the precise geometric data of an object without contact and converts it into a detailed, three-dimensional digital model.

What technologies exist?

Different scanners work on different principles and are ideal for different tasks.

Laser line tracking: industrial precision, reliable on shiny or dark surfaces.
Structured light: ideal for capturing complex geometries and fine details.
Infrared structured light (speckle pattern): marker-free operation, stable performance in varying lighting conditions.
Photogrammetry: creates 3D models from many photos, for digitizing large objects.

Modern 3D scanners often combine multiple methodsto provide reliable and accurate results in all situations.

Where can 3D scanning be applied? – Industries where it is already indispensable

3D scanning is now present in almost every field where accuracy, fast data collection or digital documentation are important. It provides particularly high added value to the following industries.

Industrial and Manufacturing Sector:
In the manufacturing industry, 3D scanning plays a key role in quality control and tolerance compliance. It enables high-precision inspection of welds, wear marks, and geometric deviations, while also supporting production line inspections and process optimization.

Automotive and Transportation:
In the automotive industry, 3D scanning ensures dimensional accuracy of parts, accelerates prototyping, and improves development efficiency. It is also essential for creating digital twins and inspecting assembly joints.

Aerospace and Heavy Industry:
The aerospace and heavy industry require large, complex structures, where 3D scanning provides accurate measurement and volumetric accuracy. It helps to map surface defects resulting from material fatigue, supporting maintenance and safe operation.

Healthcare:
In healthcare, the technology is particularly valuable in the creation of personalized prostheses and orthoses, surgical preparation, and anatomical models. 3D scanning accurately captures the contours of the human body, allowing therapeutic and surgical solutions to better match anatomical features.

Art, design and heritage:
In the fields of art and heritage, 3D scanning enables the detailed digitization of sculptures, artworks and archaeological finds. It supports restoration work, preserves the visual authenticity of objects and for the creation of .

Education and research:
In education and research, 3D scanningsupports the digital presentation of objects , the practice of measurement processes, and joint projects between different scientific fields. It enables the fast, reliable digitization of real objects, thereby enriching learning and experimental opportunities.

The best choice varies depending on the industry

Before choosing a 3D scanner, it is worth clarifying what accuracy, resolution, speed, and area of use you will need.

For industrial quality control

metrological accuracy (5–50 microns), a large field of view and a robust construction are required.

For reverse engineering and product design

High detail, adaptability to multiple materials, and colorful texture capture are the key.

Digital twins and AR/VR projects

In this case, authentic texture and user-friendly handling play a key role.

Important considerations for the decision

Choosing the right scanner is not just about technology:

Software compatibility with CAD, CAI and visualization platforms (e.g. PolyWorks, Design X, Fusion 360).
Budget: a wide range of prices is available, from simple, educational scanners to high-precision industrial devices.
Usage environment: whether it is a lab, production line, outdoor or mobile on-site work, different requirements apply.

Why is it worth choosing a professional partner, the VARINEX expert team?

The differences between 3D scanners often only become apparent in practice: in terms of accuracy, ease of use, light sensitivity, material adaptability, CAD integration or even measurement speed. Choosing the right tool saves significant time, costs and development cycles – while providing more accurate data and more reliable results

Choosing the right 3D scanner always depends on the specific industry needs, the required accuracy and the available budget. Whether it is high-precision quality control, detailed re-modeling or creating digital twins, there is now an optimized technology for every purpose.
VARINEX's team of experts offers customized 3D scanning and additive manufacturing solutions that fit your business needs, application and budget – so you can get the best possible results from every project.

Find the 3D scanner that best suits your business!

Our free, 14-page guide introduces the basics of 3D scanning technology, its application areas, and the most important aspects of the decision.

Up to twice the print speed for the F770 – with the T25 high-speed printhead

Author : Varinex Date : 2026-01-24

Up to double the printing speed for the F770 3D printer

– with the T25 high-speed printhead

How often does it happen that an industrial 3D printer can double its performance?
With the Stratasys F770, this is now a reality.

the new T25 high-speed print head, the F770 is capable of increasing production speeds by 1.5-2 times, and for certain geometries by nearly double — while maintaining industrial quality and component reliability.

Why is the F770 special?

The F770 has long been one of the most popular large format FDM systems because:

optimized for the production of large-scale prototypes and tools,
offers true industrial performance at an affordable price,
has the longest heated build chamber available on the market,
Works with ASA and ABS materials,
an excellent choice for large parts where extreme material properties are not required, but size and stability are critical.

One of the natural limitations of printing large parts has been print time — this is what the T25 head solves.

What does the T25 high-speed print head do?

The T25 head is an easily replaceable alternative to the standard T14 head, featuring a number of technical improvements:

Despite this, the T25 still at a layer thickness of 0.330 mm , so the surface quality of parts remains virtually unchanged for most geometries. The head is compatible with all seven ASA colors.

Proven performance gains

Both Stratasys internal tests and customer measurements have confirmed the impact of the development:

More than speed: a business advantage

The T25 head doesn’t just save time — it increases production capacity, improves resource utilization, and reduces downtime. This is a real competitive advantage for companies that work with large-scale parts, prototypes, or tooling.

Whether you’re an existing F770 user or considering a new system, the T25 printhead offers a significant leap in productivity — without compromise.

To learn more about the F770 printer and what customers love about this large-format system, visit the F770 printer website. For a closer look at how one customer benefited from the F770’s increased speed, read this case study.

How Subaru reduced tool development time by 50% using 3D printing?

Download our case study and learn more!

Stratasys technology accelerates Airbus production – more than 200,000 3D printed parts already flying

Author : Varinex Date : 2026-01-12

Stratasys technology accelerates Airbus production

– more than 200,000 3D printed parts are already flying

Additive manufacturing is no longer an experimental solution in the aerospace industry, but a cornerstone of the global manufacturing strategy. Airbus is a prime example of this: with Stratasys technology, it produces more than 25,000 flight-ready 3D printed parts per year, while more than 200,000 certified polymer parts are already in active service worldwide.
Production is taking place for the Airbus A320, A350 and A400M, using Stratasys industrial FDM systems, using ULTEM™ 9085 Certified Grade material – which meets the highest quality and safety requirements in the aerospace industry.

The Airbus A400 is a military aircraft, of which more than 130 are in service, that uses 3D printed parts.

Measurable benefits in practice

Introducing Stratasys additive manufacturing solutions to the Airbus A350 program:

Distributed manufacturing of parts allows Airbus to produce exactly where and when it is needed – reducing aircraft time on the ground, inventory levels and supply chain risks.

“Stratasys additive manufacturing is a key part of our commitment to safe and sustainable aviation. We can produce faster, certified and repeatable parts while reducing supply chain dependency and costs.”
Serge Senac, Airbus – Polymer Additive Manufacturing

The industrial turning point of additive manufacturing

The collaboration between Stratasys and Airbus demonstrates that certified additive manufacturing has reached the point where it has become a true, large-scale industrial manufacturing method.

“Today, tens of thousands of Stratasys-made components are flying in active service. This is a milestone not only for Airbus, but for the entire aerospace industry.”
Rich Garrity, Stratasys – Industrial Business Unit Leader

The solution directly supports Airbus' 2050 carbon neutrality goal while increasing fleet availability and reducing operating costs.

Industrial-grade reliability

Stratasys has decades of experience meeting aerospace industry standards. Its materials and systems are proven for manufacturing, maintenance, repair, and overhaul (MRO) applications – helping airlines and OEMs keep their fleets in the air, cost-effectively and reliably.

How to choose an industrial 3D printer?

If you're unsure how to get started, download our guide to choosing an industrial 3D printer!

The Secret of Santa's Workshop

Author : Varinex Date : 2025-12-20

The Secret of Santa's Workshop

In Lapland, the snow always crunches differently on December 1st. Not louder, not whiter – just more festive. The branches of the pine trees bend deeply, as if they know that the most important month of the year has begun.
There is an unspoken expectation in the air.
The wind knocked on the door of Santa Claus's house early in the morning. More precisely: it brought letters. Lots of them. A lot of them.

– It’s going to be a record year again – sighed Santa Claus as he placed a pile of letters tied with a red ribbon on the table. – And December is just beginning.
The elves were already gathered in the workshop.
Magyal, the head elf, walked with determined steps to the drawing board.
– Don’t panic. We solved it last year. And this year we are even more prepared.

Mina was twirling her ponytail with one hand, and with the other she was holding a detailed letter with the desired toy in bright colors.
– Look, Santa! These kids aren’t just asking for teddy bears anymore. Here’s a translucent dragon with soft wings… and a Pantone color code.
Santa smiled.
– Then we’ll make this with PolyJet™. Make it truly fairytale-like.
Mandula wasn’t idle either, she was already browsing the next list.
– Durable little cars, grabbers, trains… These have to keep up with the pace.
– FDM® – Magyal nodded. – Industrial plastic, layer after layer. These survive everything, even if they’re forgotten in the garden in the minus temperatures of winter or forty degrees in the summer.
In the corner, Menta and Minta, the twins, stood next to each other. Both of their glasses were slightly fogged up from the heat of the workshop.
“Puzzle games, my favorite,” Minta said, wiping her lens.
“Precise adjustments,” Minta added. “If it slips even a tenth of a millimeter…
” “…then it won’t click into place,” Santa finished. “It’ll be P3™ DLP. Accurate, repeatable, like your elf watches.”
The twins smiled at the same time, their glasses fogging up again.

As the 3D printers worked in a steady rhythm, Santa was momentarily distracted.
“You know…” he began, “I visited an exciting place in May. The atmosphere was good, the coffee was delicious, and everyone was talking enthusiastically about the connection between AI and 3D printing.”
Magyal looked at him with a half-smile.
“That 3D Tech Brunch?
” “Yes,” Santa nodded. “It was great! Of course, I changed my red sweatpants for a plaid shirt – it’s more comfortable in spring. It was inspiring to see how many ideas are born around a table. Come with me next year, you have to see this too!”
Mandula interrupted at this point:
“Then I have good news! Magyal returned from the Varinex 3D Digital Factory yesterday.
“And?” Mina asked.
“He said he had rarely seen so much technology in one place. Metal, plastic, powder bed, photopolymer… everything was moving, everything was working.
” “Exactly like here,” Santa nodded. “It’s not by chance that we work with them.” Behind the magic there are always reliable companions. Those who bring the raw materials, take care of the machines, and help if there is a problem.
– Santa Claus! – Magyal spoke softly. – There are some really special requests here.
The design of a small metal spinning top was lying on the table.
– This is not an everyday toy – said Mina.
– It is not made with everyday technology either – replied Santa Claus. – DMLS. Metal, precision, durability. This is the toy that even as adults they will not be able to put down.

The laser beam briefly glimmered in the workshop, the scent of gingerbread and hot chocolate mingling with the warmth of freshly made parts in the air.
Outside, the snow fell quietly, while inside, technology and Christmas magic worked together.

When the moment everyone had been waiting for arrived, the workshop was already quiet.
All the gifts were ready. Exactly when they were needed. The toys were lined up on the shelves – each one different, yet born from the same idea:
that with good planning, the right technology and a well-thought-out strategy, even the biggest task becomes manageable. So there was still time to toast together with the most delicious hot chocolate before leaving.

Rudolf, Fürge, Sármos and Talpas were already trudging outside.
Kerge was nervously scratching the snow, Csámpás stood with his harness slightly pulled aside, Throat was already looking for the reward carrot, Bátor proudly stretched, and Szélvész could not wait to leave.
“Can we go?” asked Rudolf.
Santa looked back at the workshop once more.
“We can go.”
And as the sleigh rose into the snowy night, a thought echoed softly over Lapland:
Christmas magic sometimes wears a red hat,
sometimes starts a laser or is made in GrabCAD software,
but it is always born with a heart.

Rethinking the packaging design workflow with 3D printing

Author : Varinex Date : 2025-11-07

Rethinking the packaging design workflow with 3D printing

In today's market environment, packaging is not only a support and protection, but also a key element of the brand experience: it should be easy to use, visually appealing and sustainable. With this focus, we now present an exciting example: one of the redesigns of PepsiCo Beverages North America's 2-liter bottle.

PepsiCo’s goal was to create a 2-liter bottle that was more ergonomic, more branded, and more user-friendly. The design and development team took a human-centered approach, studying how consumers use bottles: how they hold them, how they pour, and what movements they make. The process involved thousands of sketches and more than a hundred 3D prototypes.

The old process: compromises at every step

The classic packaging development workflow looks like this:
– industrial designers sketch concepts;
– engineers rework them into something that can be manufactured;
– some early, “white”, low-detail 3D print is made;
– and later, at an external supplier, the first truly tangible, colorful, translucent, near-final sample is made using traditional tooling.

And all this takes a lot of time.

PepsiCo's structural packaging design and R&D team completely redesigned the process based on Stratasys PolyJet technology.

What does this mean in practice?

PepsiCo’s engineering team can also use the J55 printer to produce short-run blow mold tooling, which is significantly faster than having a traditional metal tool made. This is critical because it allows the bottle shape to be tested in a production environment.
The team creates a full-color, Pantone-validated model with clear windows and graphics in-house in a matter of hours. So it’s not a “white blank,” but a bottle or packaging sample that can be easily photographed for POS material or placed in a shelf simulation.

According to Max Rodriguez, senior manager of R&D at PepsiCo Global Packaging & Engineering, being able to produce a tool or aesthetic prototype within 24 hours without involving an external supplier is a huge time saver.

In the food and beverage industry (and fast-moving consumer goods in general), time is money. Any tool that shortens the iteration cycle is a competitive advantage.

PepsiCo is very conscious of this.
In addition to time, cost is also a critical factor. With the inclusion of additive manufacturing technology, we are not talking about a theoretical advantage, but about concrete, measurable savings. In PepsiCo's experience, a traditional, custom tool typically costs $5,000 to $10,000 depending on the complexity of the shape, while with the Stratasys J55, they were able to reduce the same cost to under $1,000.

Download the detailed 2-page PepsiCo case study showing the process step by step!

Silicone 3D Printing: Can Real Silicone Be Printed?

Author : Varinex Date : 2025-11-06

Silicone 3D Printing: Can Real Silicone Be Printed?

Stratasys P3™ (DLP) technology, developed in collaboration with Shin-Etsu, enables true tool-free silicone 3D printing with thermal, chemical and mechanical properties equivalent to traditional silicone. The solution overcomes the challenges of viscosity, curing, and deformation, resulting in durable, repeatable parts for automotive, aerospace, industrial and consumer applications. Accelerated aging tests show improved stability compared to alternative solutions, providing a breakthrough for seals, glands, wearables and custom tooling.

When designing a part that needs to seal, bend, deform flexibly, and withstand harsh environments, silicone is often the first choice. However, manufacturing custom silicone parts typically involves long lead times, expensive tooling, and limited development flexibility. This can easily become a bottleneck when you’re on tight deadlines.

Silicone 3D printing offers a useful alternative: tool-free manufacturing allows for the creation of functional, performance-grade silicone parts while maintaining the freedom to test, fine-tune, and manufacture on demand.

This post will take a detailed look at how the process works, why printing silicone is a challenge, and where it brings the greatest benefit – from automotive to industrial uses to other areas.

What is silicone and how can it be 3D printed?

Material properties of silicone

Silicone is an elastomer known for its unique combination of properties, including:

Unlike many thermoplastics or rubbers, silicone can be stretched and compressed without permanent deformation, even after prolonged exposure to extreme temperatures or aggressive chemicals.
These properties make silicone ideal for the manufacture of gaskets, seals, covers, dampers and protective parts in automotive and industrial applications. For many engineers, it is critical to be able to use real silicone (and not “silicone-like” substitutes) when parts must withstand heat, pressure or chemicals for long periods of time.

Although silicone injection molding/casting is a long-established and mature process, 3D printing silicone has been a major challenge in the past.

The challenges of 3D printing silicone

Due to the low viscosity and non-thermoplastic nature of silicone, it is fundamentally incompatible with most additive manufacturing processes.

FDM: For example, FDM systems are based on melting and extruding thermoplastics, which solidify when cooled: this process does not work for silicone, which does not melt in the same way.

SLA and other vat photopolymerization techniques: these require UV-curable substrates that solidify rapidly when exposed to light. Silicone, on the other hand, does not harden in this way without chemical modification, and such modification often degrades the basic properties of the silicone.

Deformation during printing and post-processing:
Because silicone is soft and flexible even in its final state, printed parts can easily deform during both the printing and post-processing phases — especially if part support and curing conditions are not carefully controlled.

Process control and dimensional accuracy:
even though printable chemical systems exist, low viscosity silicones tend to flow/spread before curing. This makes it difficult to maintain dimensional accuracy, define layers clearly, and achieve excellent surface quality.

Silicone 3D Printing with P3™ DLP

Stratasys' approach to silicone printing combines advanced materials with a platform that delivers accurate and consistent manufacturing: Origin® P3™ DLP (Digital Light Processing).

The real breakthrough is in the material composition. Developed exclusively by Shin-Etsu (a global leader in silicone chemistry), “P3™ Silicone 25A” is real silicone – not a “silicone-like” imitation. Its silicon-oxygen backbone provides the same chemical and mechanical properties as cast silicone: flexibility, durability, chemical resistance and long-term thermal stability.

However, printing such a material still requires a high level of process control – especially to capture fine details and ensure surface quality. Which raises the question:

Why 3D print silicone?

Silicone is a unique material that combines several properties that rarely occur together. 3D printing, as a process, offers several advantages over traditional manufacturing. Let's first look at the material advantages of silicone.

Material advantages of silicone

Flexibility and Elasticity
Silicone's molecular structure provides exceptional flexibility and elastic recovery. It can bend, stretch, compress and spring back without breaking or losing shape, making it ideal for any application where dynamic movement is expected. It retains its shape and performance even after repeated use, which distinguishes it from thermoplastic elastomers (TPE).

Heat resistance / thermal stability
Silicone operates reliably over a wide temperature range, with excellent mechanical and chemical stability. It remains flexible at low temperatures, while not softening excessively at high temperatures, making it particularly suitable for seals. This heat resistance is a great value in the automotive, aerospace and industrial environments where components are subjected to thermal cycling or continuous heat stress.

Chemical and environmental resistance
Silicone has outstanding resistance to many rubbers and plastics:

This makes it ideal for outdoor use, harsh process environments, and situations where it comes into contact with fluids.
Common applications include seals, glands, O-rings, protective covers – wherever resistance to chemicals, oils, or weather is a basic requirement.

Durability and mechanical strength
Despite its soft structure, silicone is known for its excellent tear resistance, dimensional stability and fatigue resistance under both static and dynamic loads. It does not become brittle over time and can withstand pressure or repeated bending, even with a thin cross-section. This makes it an excellent choice for a wide range of applications.

Biocompatibility
Silicone can be formulated to meet biocompatibility standards, such as cytotoxicity. This makes silicone a reliable material for skin-contact applications, such as consumer wearables and medical devices.

Advantages of silicone 3D printing

When it comes to manufacturing silicone parts, additive manufacturing offers several advantages over traditional methods. In particular, speed, efficiency, and design freedom make 3D printing useful for tooling and small-scale silicone production.

No tools required

Silicone parts are typically produced using injection molding inserts or compression molds, which are time-consuming and expensive to make — especially for small quantities, customization, or pilot runs.

With 3D printing, parts can be manufactured directly from a CAD model, eliminating the need for hard tools.

What does this mean to you?

Silicone casting has inherent limitations: undercuts, thin walls, internal channels often require complex tooling, parting planes, or multi-step manufacturing. 3D printing largely overcomes these limitations, allowing engineers to:

The result: new design possibilities for elastomeric parts, where the shape is optimized for performance, not tailored to manufacturability constraints.

Small batch production

For companies that produce a few hundred or a few thousand parts, traditional silicone manufacturing methods often do not strike the optimal balance of price, time, and flexibility. Silicone 3D printing offers a viable alternative when the volume does not justify injection molding.

Cost-effective in small series – avoids the cost/part “jump” of small-volume tooling and the additional cost of form iterations.

Short-run customization – multiple design variations or customer-specific geometry can be produced in a single print run.

This makes 3D printing ideal for bridge production, pilot programs, and market tests: teams can go from prototype to product without the bottlenecks of traditional manufacturing.

Customization and personalization

One of the strongest advantages of silicone 3D printing is the ability to produce customized parts. Since there is no need for a mold or custom tooling, each print can be unique, without extra cost or delay.
This is especially valuable where comfort, fit, or patient-specific needs matter:

Wearable devices: straps, grips, and covers can be adjusted to the contour of the user's wrist/palm, improving comfort and performance.
Medical devices: patient-specific seals, soft-touch components, and biocompatible interfaces can be manufactured on demand, enabling better results and faster adaptation to clinical requirements.
Consumer goods: brands can offer customized ergonomics, aesthetics, or functional features at scale, without the overhead of traditional manufacturing.

By removing the limitations of tooling, silicone 3D printing enables true mass customization: serving a single patient, a test market, or even an entire product range built on individual fit and feel.

Material efficiency and sustainability

Additive manufacturing inherently produces less waste than machining or molding. Silicone is only used where it is needed, with minimal waste.

Additional benefits include:

For organizations striving for lean operations or sustainability goals, 3D printing offers a cleaner, more responsive way to manufacture silicone parts.

Applications by industry

Automotive industry: heat-resistant, flame-resistant (FR) silicone parts

Automotive components often operate in harsh, high-temperature environments (engine bays, chassis areas). Silicone's natural heat resistance is well suited to these needs, where thermal stability is not a trade-off.

Typical applications:

Another advantage of additive manufacturing is that we only print what is needed – no large, expensive molds, no stockpiling of spare parts. This is especially valuable for aftermarket parts or flexible production with variable quantities.

With 3D printed silicone parts now offering true FR capabilities, automotive engineers have a material option that meets both design and regulatory performance requirements.

Aerospace and rail industry: flame-retardant, FST-compatible components

In the aerospace, rail and other transportation industries, materials must meet stringent FST (flame, smoke, toxicity) specifications while maintaining mechanical performance. Silicone’s natural heat resistance and chemical stability, complemented by newly available flame retardant (FR) formulations, make it an ideal choice in these areas.

Additive manufacturing allows airline and rail operators to produce certifiable parts on demand, reduce inventory levels of slow-moving spare parts, and quickly implement fleet-specific modifications – all while meeting FST requirements.

Industrial sector: durable components

In manufacturing, energy and heavy industry (e.g. oil and gas), elastomer components often operate in chemically aggressive or mechanically demanding environments.
Silicone is an ideal candidate for the following applications:

Silicone's resistance to UV, ozone, solvents and temperature fluctuations gives it a longer lifespan compared to many alternative materials.

Consumer products: rapid customization and ergonomic design

In the world of personal care and wearable technology, manufacturers favor silicone for its soft touch, skin-friendly behavior, and visual versatility. When 3D printed, it becomes an especially powerful tool:

Additively manufactured silicone allows for faster adaptation of shapes, sizes or aesthetics without the need for any tooling investment. And if the silicone is biocompatible, it also allows for skin-contact or comfort-oriented designs.

For engineers and manufacturing teams, 3D printed silicone offers a rare combination of creativity, comfort, and performance – all in a single material and manufacturing strategy.

Overcoming the challenges of silicone 3D printing

Silicone is not easy to print – which is why the “P3 Silicone 25A” material is such a breakthrough. The softness, flow behavior and curing requirements present unique challenges that have made true silicone – and many other elastomers – historically incompatible with additive manufacturing.

Below we review why silicone is difficult and how Stratasys addresses these.

Material efficiency and sustainability

Soft silicones often have low viscosity and can unexpectedly flow/spread after deposition. This makes it difficult to position the material precisely, especially for thin walls or fine details. Without careful control, the result is poor dimensional accuracy and a blurry layer image.

Stratasys Solution:
The P3 DLP printing process uses precise light control and mechanical actuation to control flow and cure timing, ensuring a stable build layer by layer.

The silicone formula itself was developed by Stratasys in collaboration with Shin-Etsu (a global leader in silicone chemistry since 1926). The “P3 Silicone 25A” base material has been tuned to provide an optimal balance between fluidity and stability – allowing for clean printing without premature sagging or spreading.

Accuracy and surface quality

Soft materials can deform during printing, which affects tolerances and surface quality. A poor surface is not just an aesthetic issue: it affects sealing, friction, and performance.

Stratasys Solution:
P3 technology provides high resolution and a smooth surface that approximates the quality of cast parts.

Closed-loop process control reduces variation between pieces, thus providing repeatability – especially important in R&D and small-batch production.

Cost and post-processing

Silicone requires careful curing to achieve its final mechanical properties. Uneven or incomplete curing can lead to soft spots or reduced durability. However, silicone can also be “over-cured.” If cured for too long, it can increase the Shore value and make the rubber harder than the desired softness level.

The Origin printer measures and controls printing parameters to maintain optimal conditions.

Post-treatment takes place under controlled conditions: 85 °C and 85% relative humidity, specifically optimized for this silicone chemistry.

By combining material and process control, Stratasys makes reliable silicone 3D printing accessible to engineers who previously had no alternative to molded parts. Whether prototyping or producing small batches of functional elastomer components, the combination of material integrity and print accuracy makes a measurable difference.

Stratasys Silicone 3D Printing Technologies

P3 DLP technology

At the heart of Stratasys’ silicone printing solution is P3 DLP (digital light processing) – a tightly controlled photopolymerization process that delivers high detail, superior surface quality and repeatable dimensional accuracy. Unlike open DLP platforms, P3 technology uses closed-loop light intensity and mechanical control to achieve consistent part quality, even when working with challenging materials like elastomers.

The process produces precise parts and surfaces that approach the quality of injection molded parts. Its reliability and accuracy make it ideal for manufacturing aids and small/medium series production where traditional molding would be too expensive or slow.

The difference in material: real silicone, not a substitute.

The Origin equipment, 3D printing process, and raw material combine to produce top-quality silicone parts. What truly sets Stratasys apart is the complete manufacturing system that is perfectly tuned to ensure user success.

“P3 Silicone 25A”, developed in collaboration with Shin-Etsu, is a true silicone, not a “silicone-like” elastomer. Its silicon-oxygen backbone provides the expected thermal, mechanical and chemical properties of traditional silicone rubber. These include:

When choosing a silicone material, it is important that the material (and the part) maintains the characteristic behavior of silicone over the long term. Check the performance data, especially the aging tests. Unlike thermoplastic or thermoset elastomers, silicones are designed to maintain their properties over the long term, even after prolonged exposure to high temperatures. Stratasys’ solution delivers the long-term performance you expect – especially in demanding automotive, industrial, and consumer applications.

Cost and post-processing

The Origin printer measures and controls printing parameters to maintain optimal conditions.

Post-treatment takes place under controlled conditions: 85 °C and 85% relative humidity, specifically optimized for this silicone chemistry.

Silicone performance comparison

1000 hour aging test at 150 °C

Functional, designed for small series production

Many silicone parts are inherently low-volume. Injection molding of custom seals, tool handles, or product-specific glands is often too expensive, especially in the early development phase or for short runs.

Stratasys' solution enables manufacturers to:

This platform is ideal for production applications where silicone is required and there is a high variation, as it flexibly, economically and reliably supports small-volume functional manufacturing.

Conclusion

P3™ Silicone 25A delivers all the properties engineers expect from true silicone: mechanical performance, wide operating temperature range, regulatory compliance, and the quality of injection molding. This allows you to create parts that rival molded counterparts in flexibility, heat and chemical resistance, durability, and conformability—without the lead time, tooling costs, and design constraints of traditional manufacturing.

This means you can produce silicone parts in small runs or individual batches, while each piece behaves like its molded counterpart. From seals and glands to ergonomic, wearable elements, you can achieve precise fit, consistent quality, and reliable, long-term performance — with the speed, flexibility, and design freedom of additive manufacturing.

Furthermore, the material also provides regulatory compliance across a range of industries (from FST/FR to biocompatibility). Thanks to advances in material development and printing process control, the technology is now ready for deployment in real-world manufacturing environments.

Whether you are producing small batches, creating a unique variant in low quantities, or need to solve complex geometries that casting cannot handle, silicone 3D printing offers a more agile and cost-effective way to achieve your goal.

All-in-One prototyping with ToughONE PolyJet materials

Author : Varinex Date : 2025-11-06

All-in-One prototyping with ToughONE PolyJet materials

Most of the time, in the prototyping process, compromises are made.
If you need strength, you compromise surface quality.
If you want accurate color, you compromise durability.
If you want to speed things up, multiple machine setups and post-processing slow things down. Now there's a better solution.

PolyJet 3D printing – with voxel-level digital control – eliminates forced compromises. ToughONE PolyJet materials guarantee fine detail, Pantone-validated colors, and functional strength in a single print.

Instead of multiple machines, multiple materials, multiple settings, here's the all-in-one approach:
– Need a prototype with rigid and rubbery parts?
Let's print it all together!
– Need transparent windows, colorful branding, and working hinges?
It can be done – in one step.

ToughONE takes the next level: durable in real-world conditions.
These high-toughness 3D printing materials provide superior impact resistance, flexibility, and high-resolution detail for prototypes. Whether it's form-fit, function, or durability testing, ToughONE performs like the real thing.

Smart inserts and printing on objects are features that open up even more possibilities. You can embed PCBs (printed circuit boards) or mechanical parts while printing, or print directly onto wood, fabric, or metal for hybrid solutions. Label each iteration directly onto the part, without any extra effort.

This is true, no-compromise functional prototyping – without the complexity and delay. Design faster, test smarter, and move to production with confidence with PolyJet + ToughONE!

Want to learn how ToughONE™ PolyJet materials are revolutionizing prototyping?

Download our brochure and say goodbye to unnecessary compromises in product design and development!

Create better, stronger, more precise and more realistic prototypes with Tough PolyJet

Author : Varinex Date : 2025-10-28

Create better, stronger, more precise and more realistic prototypes with Tough PolyJet

Too often, product development teams are forced to make compromises when prototyping – either mechanical performance or realistic detail. With Tough PolyJet materials, you no longer have to choose: you can create prototypes that are both highly detailed and structurally functional.

Traditional prototyping materials often have the strength you need, but lose the visual and tactile realism. Or you end up creating beautiful pieces that you can’t handle or test in real-world conditions.

PolyJet technology has long been known for its full-color realism, fine detail, and multi-material printing. Now, with new, durable 3D printing materials, you get the durability you need to push the boundaries of your applications.

Meet ToughONE material: a new solution designed for functional prototyping that combines the best of both worlds. Now you can print thin walls, tight joints, soft-touch surfaces, and complex geometries – all in a single part. Whether you’re simulating rubbery grips, rigid casings, or clear lenses, ToughONE handles it all with confidence.

Want to prototype a drill handle, headset, or wearable?
Print rigid and flexible parts in a single build. You can even test different Shore hardness levels – within the same build. This reduces time-consuming assembly and speeds up design iterations.

Tough PolyJet materials can handle the load.
From snap-fits and threaded inserts to drop tests and real-world use, these materials allow you to prototype closer to the end-use product – with fewer iterations and faster time to market.

The result: better collaboration, faster feedback cycles, and greater confidence in every prototype you present. With ToughONE PolyJet materials, prototyping isn’t just faster – it’s smarter, stronger, and more realistic than ever before.

Want to learn how ToughONE™ PolyJet materials are revolutionizing prototyping?

Download our brochure and say goodbye to unnecessary compromises in product design and development!

Cheap 3D Printers: Advantages, Disadvantages, and Alternatives

Author : Varinex Date : 2025-09-10

Cheap 3D Printers: Advantages, Disadvantages, and Alternatives

When you first start looking for a 3D printer, you may be surprised at the wide range of price points available – from inexpensive hobbyist models to high-end industrial equipment.

Low-end machines are a great way to learn about the technology, test ideas, and learn the basics of additive manufacturing. However, when it comes time to scale up—to achieve consistent, safe, and profitable production—the transition to an industrial-grade system becomes essential.

No one wants to spend more than they have to. However, many have experienced the disadvantages of trying to get away with something that is not worth saving on. Furthermore, entry-level 3D printers have improved a lot in the last 5-10 years, which makes the decision even more difficult.

Advantages of cheap 3D printers

Their advantage is obvious: they cost significantly less than industrial systems.

They are worth choosing in such cases:

However, it's important to note that even cheaper models can vary greatly in quality and reliability. Often, the cheapest machines require significantly more user support and can cost more in the long run.

Find the right technology, printer and materials for your business! Download our guide and learn about the possibilities of additive manufacturing!

The hidden costs of cheap printers

Whether you're a small business or a large corporation, keeping track of costs is essential. However, a low purchase price often leads to unpleasant surprises later.

For example, the University of Notre Dame uses multiple printers in its campus incubator. Due to maintenance and troubleshooting issues, they eventually invested in industrial FDM machines, saving money in the long run.

Industrial users are aware that reliability and service are not luxuries, but basic requirements.

Additionally, data and cybersecurity are becoming increasingly important. Cheap systems often completely ignore these aspects, putting valuable intellectual property at serious risk.

That's why many people choose trusted service providers with a long history like Stratasys, which supports its customers with more than 2,600 patents, a solid R&D background, and enterprise-level data protection solutions.

Purchase price vs. total cost of ownership

Entry-level printers cost around $100–$1,000, cheaper industrial systems cost between $1,000–$5,000, and high-end industrial machines can cost tens or hundreds of thousands of dollars.

This is just the initial cost. However, the total cost of ownership (TCO) includes:

The cheaper a printer, the more likely these costs will be higher.

Launch your business's additive future!
Technologies, machines, materials – everything you need to know about 3D printing in one guide.

Raw material costs and performance

Although the materials available for low-cost printers (PLA, ABS, PETG, etc.) are cheaper, their quality and consistency often lag behind those offered for industrial systems.

Industrial printers allow the use of advanced materials, such as high-temperature, high-strength, or medical-grade materials. This is especially important in industries such as aerospace, automotive, healthcare, or manufacturing.

For example, Thorlabs was looking for precision parts for its optical equipment—something that couldn’t be achieved with a low-end printer. By switching to Stratasys FDM technology, they saved $20,000 per year on a single part.

Software and workflow integration

Cheap printers often use simple, free slicing software that doesn't provide enough functionality for industrial-level production.

The Stratasys ecosystem offers advanced solutions that ensure a seamless and secure workflow from CAD to finished product – with integrated software, ISO certifications (e.g. ISO 9001, AS9100, ISO 13485), data protection, and global support.

Print speed and reliability

Entry-level machines may appear fast, but they often lack industrial reliability. Typical faults include adhesion problems, distortion, nozzle clogging – all of which can lead to lost time and production downtime.

Stratasys industrial systems are equipped to address these issues: automated calibration, precise temperature control, and advanced extruders – all to support high-volume, continuous production.

For example, Roush needed to quickly produce 1,500 production-ready parts for the Ford F-150. Traditional tools were too slow, and hobbyist printers weren’t powerful enough. Stratasys’ SAF technology and PA11 material provided the quality and speed needed.

Our downloadable guide will help you find out which technology, printer and material best suits your production needs.

Customer service and support

Entry-level machines often only have forums or community support available. For more serious issues, help is slow to arrive or not available at all.

Stratasys guarantees the continued operational reliability of your machines with a global service network, a dedicated team of experts, and extensive maintenance services.

Long-term scalability

Entry-level printers are not designed for industrial use – they are suitable for learning and prototyping, but they are not scalable.

In contrast, Stratasys industrial systems are built for the long term – with modular upgrades, a reliable service backend, and an extensible software environment to grow with your business.

How to choose an industrial 3D printer?

If you're unsure how to get started, download our guide to choosing an industrial 3D printer!

Cybersecurity and compliance

As digital manufacturing evolves, security has become a key concern. Cheap systems typically don’t have any data protection solutions, while Stratasys machines include encryption, access management, and secure communications as standard.

Service partner as an alternative

If you don't want to invest in your own machine right away, you might want to consider having it manufactured as a service at Varinex 3D Digital Factory.
At our 3D Digital Factory, we offer various additive technologies for 3D printing and 3D scanning.

If you have any questions, please contact us!

What distinguishes industrial 3D printing from cheap systems?

Stratasys industrial systems are built on the following principles:

Repeatability: Every part is made to the same quality, every time.
Certifications: Industry compliance (e.g. aerospace, healthcare).
Advanced material selection: Proven industrial performance.
Support: Expert help globally.
Cybersecurity: Data protection and IP security built in.
Full integration: A seamless process from design to production.

Summary

Inexpensive 3D printers are great for getting started and experimenting, but if your business is looking to grow and you need an industrial-grade, reliable solution, a higher-end system is the way to go.

Although the initial cost is higher, the total cost of ownership is much more predictable and pays for itself in the long run.

Factory Fest 2025 – inspiration, innovation, festival

Author : Varinex Date : 2025-09-05

Factory Fest 2025 – inspiration, innovation, festival

Factory Fest came to life again on August 28th, showing once again that professional knowledge sharing and a festival atmosphere can go hand in hand. Within the walls of the Furukawa Electric Institute of Technology, partners, customers and professionals could not only gain knowledge, but also build relationships in an informal way.

Professional content first-hand

The central theme of the event was research and development in the spirit of sustainability.
Four experts shared their experiences and future-oriented thoughts on stage:

Dr. Antal Kováts, Managing Director of the Furukawa Electric Technology Institute, presented the company's research and development directions.
István Nadj, CEO of CAD-Terv, spoke about the role of AI in everyday product development.
Levente Tóth-Bucsek, sales manager of VARINEX Zrt., explored the potential of 3D printing as one of the greatest tools for research and development.
Dr. Ilona Rácz, head of Furukawa Electric Advanced Material Group, presented a new approach to sustainable manufacturing technologies, with a particular focus on laser welding and recycling.

The host of the show this year was again Miklós Czakó, editor-in-chief of NEW technology magazine.

In addition to the professional presentations, participants were also able to gain insight into Furukawa Electric's special laser application lab, where they could see the operation of the blue and blue-IR hybrid laser up close.

Festival atmosphere and shared experiences

The rest of the afternoon was filled with informal conversations and a summer-ending atmosphere. Delicious snacks, a wine and GIN corner, and playful programs made the event truly memorable.

The GIN-PONG tournament, where four teams competed, was a particular success. The Furukawa team won the matches in a good atmosphere and were cheered on by the crowd, taking home the “unofficial” trophy of the event.

Inspiration and momentum for the last part of the year

Factory Fest proved once again that sharing professional knowledge and shared experiences can go hand in hand. Participants can start the last quarter of the year not only with new knowledge, but also with fresh energy and momentum.

One thing is for sure: everyone who was there was enriched with knowledge, connections and experiences – and we can already look forward to what the next Factory Fest will be like!

Thank you to the representatives of the participating companies and the organizing companies!

Image source: Green Edge Marketing

If you missed this year's event but are curious about the presentations presented and given there, the organizing companies are at your disposal:

VARINEX Ltd.: 3DP@varinex.hu

CAD-Terv Ltd.: sales@cadterv.hu

Furukawa Electric (FETI Ltd.): info@feti.hu

NEW technology magazine: contact@newtechnology.hu

Source of photos in this article: Green Edge Marketing

WEBINAR SERIES – Beyond Prototyping: Innovative AM Applications and Materials

Author : Varinex Date : 2025-09-03

WEBINAR SERIES – Beyond Prototyping: Innovative AM Applications and Materials

From September 3rd to 24th, 2025, the 3Dnatives team, in collaboration with Stratasys, is hosting a free webinar series titled “Beyond Prototyping: Innovative AM Applications and Materials.”
Every Wednesday of the month, starting at 4:30 PM, a Stratasys expert, a global industry leader, will share real-world industry experiences related to additive technologies in a 30-minute presentation.

Webinar #1 – Maximizing AM Performance with Advanced Software Workflows

The success of additive manufacturing depends not only on the hardware and materials, but also on the software that enables precision, repeatability, and efficiency at industrial scale. In this webinar, Anirudh “Kumar” Krishnakumar, Senior Product Manager, will demonstrate how Stratasys’ advanced software platforms—such as GrabCAD Print™, GrabCAD Print Pro™ , and OpenAM™ —are optimizing workflows across industries. Learn how engineers are using model-based fabrication, slicing, traceability, automatic support generation, and fine-tuning open material parameters. The new software enables innovative applications for users from prototyping to series production.

Date: 2025.09.03. 16:30

Webinar #2 – Carbon Fiber Composites: The Role of AM in Toolmaking

Additive tooling is transforming how manufacturers approach the production of fixtures, gauges, and manufacturing aids. In this webinar, Niccolò Giannelli, FDM Enablement Director, will demonstrate how carbon fiber reinforced polymers are replacing metal in high-load applications – delivering comparable performance, but at lower weight and cost. Real-world industry case studies from automotive, aerospace, and heavy industry demonstrate how tooling lead times are being reduced from weeks to hours. New software workflows will also be discussed that enable easy implementation even without extensive AM experience, easing the journey from design to production.

Date: 2025.09.10. 16:30

Webinar #3 – From Prototypes to Production: AM Materials in Aerospace and Defense Innovation

Additive manufacturing is increasingly gaining ground in series production, proving its value in small batch sizes, customization, and high-performance applications. On this occasion, Gulay Bozoklu, Application Development Technical Service Manager, will present the aerospace and defense sector, where material and process innovations can produce production-ready parts with high thermal, mechanical, and chemical resistance. The topics will include high-precision silicon-based AM technology for seals, FST or ESD-certified tools and components, connectors, and rapid tooling. Learn how engineers achieve technical specifications and ROI in real-world applications.

Date: 2025.09.17. 16:30

Webinar #4 – Pushing the boundaries of prototyping: precision, performance and new polymer materials

Prototyping remains a core application of additive manufacturing – but the tools and materials available today are capable of much more than simple concept modeling. In this webinar, Naftali Eder, Manager Application Engineering, will demonstrate how advanced polymers and multi-material printing capabilities enable micron accuracy, functional strength, and aesthetic realism in a single manufacturing process. We will also gain insight into the next frontiers of prototyping, such as direct 3D printing onto textiles. Capabilities such as smart insert placement or Print-on-Objects are expanding the possibilities – from embedded components to seamless integration with textiles – redefining how prototypes are made and what they can do.

Date: 2025.09.03. 16:30

Speakers

Anirudh “Kumar” Krishnakumar
Senior Product Manager
Niccolò Giannelli
FDM Enablement Director
Lauren Grundy
Senior Application Engineer
Naftali Eder
Manager Application Engineering

Daniel Princ
Global Enablement Director

Third-generation, family-owned dental laboratory expands operations with TrueDent solution

Author : Varinex Date : 2025-08-25

Third-generation, family-owned dental laboratory expands operations with TrueDent solution

A dental lab in Long Beach, California, was among the first to introduce TrueDent, Stratasys’ new material for 3D printing dentures and temporary crowns and bridges. The lab, Posca Brothers, is led by Alex Posca, president, and AJ Posca, vice president and chief operating officer. The lab was founded by their grandfather, who moved to California from Argentina.

“After 65 years of serving dental professionals, I am the third generation to run the lab, and it is my job to lead the company into the digital and 3D printing era,” explained AJ. “I firmly believe that the secret to our success is our commitment to providing the highest quality solutions to our customers and patients.”

The laboratory currently employs around 40 people and is primarily involved in the production of removable prostheses, especially dentures and partial dentures. They operate four Stratasys printers, two of which are J5 DentaJets and two Objet260s. They receive an average of 80-100 digital orders per day, which represents around a third of their total workflow.

“We were the first to introduce TrueDent because we wanted to introduce this innovative solution to our customers and patients as early as possible before it hit the market,” said AJ Posca, Vice President and COO of Posca Brothers. “TrueDent allows us to expand our lab without being limited by our internal capacity.”

The TrueDent solution allows them to mass-produce multiple colors of dental devices simultaneously on a single, high-capacity tray. This multi-color printing has allowed them to produce more aesthetic and accurate parts.

“The most unique feature of TrueDent that sets it apart from other solutions on the market is its ability to print multiple color combinations at once,” explained AJ.

“The software allows us to select shades for each denture base and teeth separately. This feature allows us to expand our operations with a single printer instead of having to use multiple machines. In addition, each full-color piece – whether it’s a full or partial removable denture – is printed monolithically, eliminating the need to separately attach individual teeth. The entire digital workflow results in significant time and labor savings.”

By introducing the TrueDent solution, Posca Brothers has also reached dentists who are interested in trying out new digital solutions, including 3D printed full and partial dentures. Thanks to the increased accuracy, doctors have called patients back for adjustments on average two visits less. TrueDent has enabled the creation of accurate copies, faster turnaround times and reduced inventory requirements.

“When we introduced this technology to our lab, our clients were thrilled because we had previously relied mainly on analog solutions,” said AJ. “They could hardly believe that this removable denture was made using 3D printing, rather than the traditional analog techniques we had been using for over 60 years.”

Discover the future of 3D printed removable dentures!

Download our brochure and learn more about the technology that has enabled labs to print multiple shades of color on a single tray!

AJ and his team have received feedback from doctors that the look, feel, and fit of full and partial removable dentures made with TrueDent technology are extremely accurate.

“We’ve had great feedback from dentists who use TrueDent and we’re seeing a lot of demand for it,” said AJ. “Patients are also very happy because the dentures fit perfectly and they have the peace of mind that their design is digitally saved so we can reprint the dentures whenever needed.”

AJ’s father, who ran the lab for decades, was also amazed by the new technology—as were the lab’s customers. “The first week of printing, my dad just looked at the printer and couldn’t believe he’d been doing everything by hand for 45 years,” AJ said. “TrueDent and the J5 DentaJet have really changed our business model. With this technology, we can now print 12 hours a day and produce up to 34 multi-colored dentures at a time. That’s a tenfold increase in production capacity and labor efficiency compared to our previous workflow.”

ToughONE™ – Stratasys’ new ultra-strong material takes PolyJet 3D printing to the next level

Author : Varinex Date : 2025-08-16

ToughONE™ – Stratasys’ new ultra-strong material takes PolyJet 3D printing to the next level

Stratasys PolyJet technology has been the benchmark for visual prototyping for years: lifelike colors, extremely fine details, and smooth surfaces – these are the things that make the technology ideal for demonstrating design concepts. However, industry professionals have long recognized a major limitation: the fragility of the materials meant that the prints were not suitable for functional testing or real-world applications.
With the introduction of ToughONE™, Stratasys has opened up new dimensions. Announced in June, the new material represents a true breakthrough in PolyJet technology: it combines the perfect aesthetics of inkjet prints with the mechanical strength needed to produce functional prototypes and end-use parts. This could be the turning point where engineers and designers no longer have to choose between form and performance.

ToughONE™ takes PolyJet technology to the next level

The PolyJet process uses droplets of photopolymer resin to be deposited onto a build surface and cured layer by layer using UV light.
The technology is known for its high precision and is ideal for creating models with color, texture and complex geometries. However, when it comes to high-load functional testing, other technologies are typically used – which in turn means increased turnaround time and costs.
The introduction of ToughONE™ eliminates these compromises. It offers superior impact and abrasion resistance, as well as toughness, without sacrificing excellent surface quality, accuracy or dimensional stability. This allows aesthetic and functional prototypes, and even final products, to be produced on the same equipment.

Designed for the J8 series

ToughONE™ is exclusively compatible with the J8 Series: J850™ Prime, J850™ Pro and J826™ models. These systems offer high print volumes, support for Pantone® color matching, and advanced features such as Voxel Print™ and Smart Insert™ via GrabCAD Print Pro™ software.
For existing J3 and J5 Series users, ToughONE™ is a compelling reason to upgrade, while for new entrants, it offers the opportunity to integrate their entire prototyping process on a single platform. This eliminates the need for multiple machines, reduces post-processing and manufacturing risks. Users can benefit from faster iteration, shorter development cycles and faster time to market – all with lower prototyping costs, fewer production delays and greater design confidence. Hinges, snap-in parts or mechanical covers can be produced in a single print.
ToughONE™ and J8 systems are designed to drive smarter, faster and more efficient innovation.

ToughONE™ application areas

ToughONE™ fits perfectly into the PolyJet multi-material manufacturing philosophy. Up to seven different resins can be combined in a single print, allowing prototypes with differentiated mechanical properties, flexible hinges and rigid structural elements to be created within a single part. This allows for the production of functional models that can withstand real-world mechanical loads.
The range of applications is expanding: industrial design, electronics, medical technology, automotive, consumer goods and packaging – the versatility of ToughONE™ is evident in all areas.

The introduction of ToughONE™ is not just a new material in the Stratasys portfolio, but also a strategic step: the PolyJet platform is transformed from a visualization tool into a full-fledged product development solution that can cover all phases from idea to functional prototype to small series production.
By reducing reliance on secondary technologies, Stratasys aims to provide its customers with faster, simpler, and more competitive innovation processes – through a platform that is powerful, versatile, and functionally sound.

Want to learn how ToughONE PolyJet materials are revolutionizing prototyping?

Download our brochure and say goodbye to unnecessary compromises in product design and development!

10 years of reliable performance – the story of the Fortus 450mc

Author : Varinex Date : 2025-08-06

10 years of reliable performance – the story of the Fortus 450mc

Think back to the moment you first considered investing in additive manufacturing. What was your primary consideration? Would you have reduced risk with a cheaper 3D printer, or prioritized long-term performance with a more robust solution?
If you’re still weighing your options, this blog post will show you why the Fortus 450mc FDM printer remains an outstanding investment to this day.

The professional toolmaking solution for industrial 3D printing: The new Fortus 450mc
Since its introduction in 2014, 92% of the Fortus 450mc printers installed are still in active use today. The new version continues this legacy: it comes with a renewed design, future-proof developments and expanded functionality.

Here are some key features that make the Fortus 450mc a production-line ready solution:

Reinforced parts for carbon fiber reinforced materials – no need for separate accessory kits
New application opportunities with recently introduced materials: PC-FR, VICTREX™ AM 200 (PEEK for the oil and gas industry) and PC-ESD
More advanced processing capabilities with GrabCAD Print Pro software
Faster printing with Nylon 12CF – coming soon
New materials, such as fiberglass-reinforced, fire-resistant types – coming soon

Keeping pace with modern manufacturing

It's no coincidence that the Fortus 450mc has become an industry favorite over the past decade. Through regular updates, it has continuously adapted to the changing needs of manufacturing and made industrial additive manufacturing capabilities available at a price much more affordable than premium machines.

The printer has a higher build volume than lower-cost models and can process a wide range of thermoplastics, including high-temperature polymers. It also operates as an open system with the new OpenAM software, allowing it to handle third-party and proprietary materials.

Technology developments in the last 10 years:

2015: ULTEM™ 1010 – a new high-performance plastic

2016: ULTEM™ 9085 Certified Grade – aerospace grade

2016: GrabCAD Print – simplified CAD printing workflow

2017: Nylon 12CF – first carbon fiber FDM material

2018: Antero 800NA – PEKK-based high-performance polymer

2020: MTConnect – communication with production line systems

2022: New printheads (T16A, T20, T20F) – better quality, faster production

2022: OpenAM software – open parameter management

2022: 13 new Validated Materials

2023: GrabCAD Print Pro – increased productivity

2023: IPv6 protocol – more advanced network security

2024: VICTREX™ AM 200 and PC-ESD – new Validated Materials

2025: The next decade of the Fortus 450mc begins – in a new, production-ready version

“That all sounds great, but how does the Fortus 450mc actually perform?” – The answer comes from an independent study that examined the reliability and repeatability of Stratasys FDM technology. The results showed that the Fortus 450mc demonstrated extremely high dimensional accuracy and consistent print performance.

The bottom line: you’ll be hard-pressed to find another FDM printer that offers such industrial-grade additive capabilities in a mid-range, affordable system. The Fortus 450mc can cover a wide range of additive applications while offering more time- and cost-effective solutions than traditional manufacturing methods.

The industrial-grade solution that manufacturers rely on

If all this wasn't enough, let's take a look at some real user experiences:

Mecoval (Spain) – Antonio Enguix Lozano, CEO:
“Stratasys’ industrial-grade material range was a crucial consideration for us. The introduction of the Fortus 450mc has fundamentally changed the way our business operates – we really got what we expected.”

East/West Industries – Mike Vetter, Product Development Director:
“The flexibility of the Fortus 450mc keeps us open to new possibilities. We printed a full-size mold using Nylon 12CF – it worked great on the first try and saved us a lot of time.”

Siemens Mobility – Michael Kuczmik, Head of Additive Manufacturing:
“The rapid and economical production of customized devices and spare parts has revolutionized our supply chain.”

The industrial-grade solution that manufacturers rely on

The Fortus 450mc is still a complete solution for manufacturers after 10 years: opening up new applications, increasing flexibility, while offering reliable operation and simple workflows. The new version continues this legacy.

8 pages of knowledge and inspiration – download now!

We've gathered together why manufacturers around the world choose the Stratasys Fortus® 450mc system.
Technological developments, real-world examples, and the latest material innovations all in one place.

Stratasys Celebrates 10 Years of the Fortus 450mc 3D Printer with New Production-Ready Additive Manufacturing Solution

Author : Varinex Date : 2025-08-04

Stratasys Celebrates 10 Years of the Fortus 450mc 3D Printer with New Production-Ready Additive Manufacturing Solution

Stratasys today announced the launch of the latest version of the Fortus® 450mc 3D printer, celebrating the tenth anniversary of one of the industry’s most trusted manufacturing solutions. Over the past decade, the Fortus 450mc system has become known for its reliability and solid position as a mid-range FDM® solution – with 92% of systems installed to date still actively producing today.

The Fortus 450mc printer is designed for customers who value durability, accuracy and repeatability. It has proven its value in a wide range of industries worldwide, including aerospace, automotive and general manufacturing, where it produces high-strength templates, fixtures, tools and end-use parts with industrial-grade performance and material selection.

The new version of the Fortus 450mc carries on this legacy with packaged enhancements designed to expand application capabilities, increase productivity, and improve connectivity and security.

New features include:

GrabCAD Streamline Pro provides an enterprise-grade cybersecurity solution that protects Stratasys printers and their associated networks from cyberattacks and business interruption. GrabCAD Print Pro software further improves printing processes through increased accuracy, real-time data analysis, and workflow optimization. The license also includes “fixturemate by trinckle,” which automates the design of custom fixtures.

Stratasys has also announced additional enhancements for this year, including support for a new fiberglass-reinforced, fire-resistant material and increased print speeds for certain materials – further strengthening the Fortus 450mc’s role as a complete, production-ready solution.

“It is a testament to the system’s reliability that 92% of Fortus 450mc printers are still in active production ten years after installation,” said Rich Garrity, business unit manager, Stratasys. “With this new, production-line optimized tooling solution, we have further enhanced what our customers have come to trust to deliver even greater value to them. This is another example of how we are building on our success and driving innovation in FDM technology.”

8 pages of knowledge and inspiration – download now!

The 3D Tech Brunch was a full house

Author : Varinex Date : 2025-05-14

The 3D Tech Brunch was a full house

Event theme: The rebirth of an industrial component

held on May 14, 2025 3D Tech Brunch at the VARINEX 3D Digital Factory attracted outstanding interest and was a sold-out event. The event focused on a real-life industrial project that demonstrated how 3D technologies and artificial intelligence can be applied to the rebirth of industrial components. The event was jointly organized by the world-renowned Henkel Adhesive Technologies, VARINEX Zrt, CAD-Terv Kft. and NEW technology magazine.

The project presented involved replacing an aging, hard-to-obtain part that would have caused a production line to shut down. The goal of the project was to demonstrate how AI and 3D technologies can be applied to the renewal of industrial parts.

We were particularly pleased that during the 3D Tech Brunch, the VARINEX team was joined by Henkel Adhesive Technologies from Germany. Alfred Kaltenbach, representing Henkel Loctite, gave an informative presentation, providing insight into Loctite's innovative materials used in additive manufacturing, thereby expanding the professional knowledge of the participants and inspiring the audience interested in new technological solutions.

The world-renowned Helkel Adhesive Technologies is at the forefront of adhesive technology, and their Loctite products are synonymous with reliability, durability and industrial performance worldwide. VARINEX is honored to partner with such a long-standing, respected and innovative company.

Event program

The following topics were presented during the event:

3D Scanning and What's Behind It - VARINEX Zrt.:Applications of high-precision 3D scanning were demonstrated with Shining3D's latest scanners. This is the perfect choice for those looking for a reliable metrology solution that can be easily integrated into their existing manufacturing processes.

Product Development with AI Support – CAD-Terv Ltd.:They presented how AI can support product development processes. CAD-Terv's strength in the field of artificial intelligence lies in the fact that it integrates advanced artificial intelligence-based design and modeling solutions into engineering processes, significantly increasing efficiency and accuracy.

Advanced Prototype – 3D Printing – VARINEX Zrt.:The benefits and applications of 3D printing were explained on the most reliable industrial equipment.

Possibilities of Topological Optimization – CAD-Terv Ltd.:The applications and benefits of topological optimization were presented.

Manufacturing Support – VARINEX Zrt.:The possibilities of supporting manufacturing processes with high-end additive manufacturing technologies were presented.

Introducing the VARINEX 3D Digital Factory

The event took place at VARINEX 3D Digital Factory , Hungary's largest brand-independent 3D technology provider. At the factory, participants were able to get up close and personal with the latest 3D scanners and industrial 3D printers, through expert consultations.

Successful sold-out event

The success of the event was demonstrated by the high participation rate and active professional discourses. Participants were enriched with valuable information and made new professional contacts in an informal manner. The event contributed to the popularization of the application of 3D scanners, 3D printing and AI in the industrial sector.

Next steps

Given the success of the event, the organizers plan to hold similar events in the future, which will further deepen the knowledge of the participants and promote industrial innovation. VARINEX Zrt. and its partners are committed to promoting the spread of 3D technology and AI applications in the industrial sector.

We welcome engineers, designers, developers, manufacturing and maintenance professionals to the VARINEX 3D Digital Factory. Participation is free, but registration is required.

A 3D scanner, an idea and an industrial 3D printer – when the creativity of engineers meets technology

Author : Varinex Date : 2025-05-14

A 3D scanner, an idea and an industrial 3D printer – when the creativity of engineers meets technology

At VARINEX, ideas are transformed into real, tangible solutions. Most recently, engineering creativity was put into the spotlight during an internal development project, when engineering colleagues provided a striking and modern response to an often-recurring challenge.

It all started with one question: how could I conveniently and securely mount the Shining3D Combo+ scanner when it was not in use?

The Shining3D Combo+ scanner is an excellent piece of equipment in the world of 3D digitization, but it lacked a secure holding device. Our engineer colleague Barnabás Horváth thought of something and scanned the scanner itselfso that the available accurate geometry could be used to work on the next step.

The design: form-following geometry

From a digital copy of the scanner, Tibor Kovács created a shape-following geometry holder. The device fits the scanner like a key into a lock – precisely, stably, and aesthetically.

Manufacturing: industrial quality with 3D printing

The finished design Stratasys industrial 3D printer was manufactured using black PC-ABS. But why was this material chosen?

Advantages of PC-ABS:

Mechanical strength: The combination of polycarbonate and ABS provides excellent impact resistance and structural stability.

Aesthetic surface: Provides a smooth, homogeneous appearance after printing, which is important in a demanding engineering environment.

Durability: PC-ABS provides reliable performance over the long term, does not deform or crack.

The end result: a fast, efficient, proprietary solution

The unique holder was completed within a few days, and the engineering team enjoyed not only solving the challenge but also the process of creating it. The project is a good example of how digitalization and manufacturing technology can be combined for immediate, practical purposes.

If you are an engineer, developer or manufacturing professionala reliable measurement solutionthat can be easily integrated into your existing manufacturing processes, contact us!

Register for our factory tour by requesting an individual appointment so that we can present our 3D scanning and 3D printing solutions to you in a personalized way!

When a bonsai tree starts to tell stories – from AI to reality in the collaboration of VARINEX and New technology

Author : Varinex Date : 2025-05-14

When a bonsai tree starts to tell stories – from AI to reality in the collaboration of VARINEX and New technology

the New Technology magazine features an unusual sight: a unique, dreamlike bonsai tree created not by a photographer, but by artificial intelligence. This impressive example of technological creativity captivated not only the magazine's readers, but also the engineers at VARINEX - so much so that a completely new project was born from it.

VARINEX and New technology has already created many innovative initiatives, but this time the sight of the cover literally opened up new dimensions. As soon as VARINEX engineers saw the AI-generated tree, their imagination was triggered: what if we could not only look at this special sight, but also hold it in our hands?

The thought was followed by quick action. Miklós Dúzs, one of VARINEX's leading engineers, used artificial intelligence to create a 3D model of the digital bonsai tree, which came to life in a printable structure while preserving the shape of the original AI image. The model is not only a technical feat, but also a kind of digital sculpture – a joint creation of AI and human creativity.

Then came the next step for VARINEX 3D Digital Factory: printing the bonsai tree. The technology chosen by the brand-independent provider was SLS (selective laser sintering), which allows for the fast and precise production of complex, detailed shapes. The result: a 25-centimeter-high, elegant, special-surfaced “bonsai tree” that went from digital space to reality within a day.

This project was not only a technology showcase, but also an inspiration for us. Like the New Technology , VARINEX engineers love to experiment with new ideas, push boundaries, and see the new in what others might not even notice.

If you are an engineer, developer or manufacturing professional and are curious about how tangible objects are born from digital ideas, visit the VARINEX 3D Digital Factory! Learn about the latest 3D technologies in action and experience how an AI-dreamed bonsai tree becomes a real object – within days or even hours.

Register now and be part of the future of manufacturing!

If you would like to see and hold the 3D printed bonsai tree in person, visit the NEW technology stand 203H at the Industry Days event!

Neo®800+ large format, high-speed printer introduced

Author : Varinex Date : 2025-04-08

Neo®800+ large format, high-speed printer introduced

Stratasys Expands Stereolithography Portfolio – Introducing the Neo®800+ Large-Format, High-Speed Printer.

Stratasys has announced the latest addition to its family of stereolithography (SLA) 3D printers, the Neo®800+. The new 3D printer is an enhanced version of the popular Neo800 and offers significant speed increases, greater manufacturing efficiency and low cost – ideal for industries that require large-scale, precise and repeatable high-resolution parts.

the manufacturer’s latest ScanControl+™ scanning technology uses 50% faster printing speeds compared to the previous model without compromising precision. The improved laser system and optics enable the use of high energy density materials, thus producing precise parts with excellent surface quality.

Based on real-world tests, ScanControl+ by an average of 39% speeds up production cycles 44% or higher , depending on the material used. The outstanding printing accuracy reduces the need for post-processing, thus reducing the overall production cost of each part.

The Neo800+ is specifically innovative, high-value applications such as wind tunnel testing, rapid prototyping or tool manufacturing.

The Neo800+’s advanced reliability features , including Protection , Stage Collision Detection, and real-time environmental sensing , further enhance uptime and production consistency. These intelligent solutions greatly contribute to increased production efficiency, ensuring reliability and consistent, high-quality prints.

“The Neo800+ was developed with precision and performance in mind to meet the growing demands of industries like automotive and aerospace, where high-speed production and flawless part quality are essential,” said Rich Garrity, senior vice president, Stratasys. “Whether you’re designing prototypes or manufacturing end-use parts, the Neo800+ delivers exceptional performance and reliability.”

The Neo800+ is optimized for Somos® ScanControl+ compatible substrates, ensuring accurate parts and first-time print success. One of the most important innovations in the product line is the Somos® WaterShed® XC+ material, which has been specially developed for the Neo800+. The next-generation resin builds on the well-known Somos WaterShed XC 11122 and produces transparent, smooth-surfaced parts while enabling significantly faster scan speeds – all without compromising quality. This makes the material particularly suitable for automotive, aerospace and consumer electronics applications.

Stratasys offers a complete SLA ecosystem, including the cost-effective GrabCAD Print Build Preparation software, as well as post-processing solutions , to help optimize SLA workflows. The Neo800+ printer, ScanControl+ compatible materials and complementary software solutions together make production smoother and more efficient.

“The higher speed has allowed us to increase throughput and maintain open capacity, as well as offer faster turnaround times to our customers,” said Sean Schoonmaker, director of operations at Stratasys. “The quality and consistency of the printed parts is outstanding – the surface finish significantly reduces the need for rework on aesthetic models. Details are sharper and dimensional accuracy is well within typical tolerances.”

Stratasys officially the launch of the Neo800+ the Additive Manufacturer's User Group (AMUG) conference on March 31, 2025 announced Rapid TCT trade show on April 8, 2025 at 3:00 PM, Yoav Zeif, CEO of Stratasys, and Rivian Automotive in attendance.

Stratasys Announces the Introduction of AIS™ Antero® 800NA and AIS™ Antero 840CN03 Materials

Author : Varinex Date : 2025-04-08

Stratasys Announces the Introduction of AIS™ Antero® 800NA and AIS™ Antero 840CN03 Materials

Stratasys collaborates with leading aerospace and defense companies to develop new 3D printable materials for key applications.

Stratasys announced the introduction of AIS™ Antero® 800NA and AIS™ Antero 840CN03 materials as validated materials for the Stratasys F900® 3D printer, marking a new milestone in the qualified applications of additive manufacturing for aerospace, defense and other highly regulated industries. The new AIS™ Advanced Industrial Solution materials have been rigorously qualified in collaboration with leading organizations including Boeing, Blue Origin, Northrop Grumman, the United States Naval Air Forces Command (NAVAIR), the United States Air Force, Raytheon Technologies and the National Institute for Aeronautical Research (NIAR).

The qualification program confirms that these Stratasys AIS materials meet the stringent requirements of mission-critical applications, providing manufacturers with reliable solutions for high-temperature and chemical-resistant parts. By leveraging NCAMP (National Center for Advanced Materials Performance) equivalency, Stratasys provides a scalable and clear path to qualify processes and materials, reducing time and cost, accelerating the adoption of additive manufacturing in highly regulated markets.

“Stratasys’ continued development and qualification of advanced additive manufacturing materials is critical for aerospace and defense manufacturers, enabling them to confidently adopt 3D printing in key applications,” said Ryan Martin, Senior Research Director at ABI Research. “Validated materials that meet industry standards enable manufacturers to accelerate production, reduce costs and streamline qualification processes. This advancement in material capabilities provides the reliability, accuracy and regulatory compliance needed to produce high-performance components to meet the demands of these highly regulated industries.”

AIS Antero materials offer the following advantages:

Proven Reliability: Validated materials with NCAMP-backed data for consistent performance across manufacturing sites.

Simplified Qualification: Documentation, training, and tools to implement best-in-class process control.

Cost Reduction: Significant savings on in-house testing and qualification costs.

“These new AIS Antero materials represent a significant step forward in the integration of additive manufacturing into aerospace and defense platform manufacturing,” said Foster Ferguson, senior vice president, Stratasys. “By combining best-in-class performance with a robust qualification framework, we enable manufacturers to innovate faster and confidently adopt 3D printing for qualified end-user applications across multiple areas of the enterprise.”

AIS Antero 800NA and AIS Antero 840CN03 are designed to meet the requirements of high-performance polymer applications, offering unmatched design flexibility and excellent resistance to extreme temperatures and chemicals. These materials are ideal for producing lightweight, durable components in critical systems.

Stratasys is expected to showcase AIS Antero materials at the Space Symposium, taking place April 7-10 in Colorado Springs, highlighting their potential to transform manufacturing in aerospace, defense and other fields.

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Stratasys Expands PolyJet Technology with the Introduction of PolyJet ToughONE™

Author : Varinex Date : 2025-04-06

Stratasys Expands PolyJet Technology with the Introduction of PolyJet ToughONE™

Stratasys expands PolyJet technology to include functional prototyping and end-use parts with the introduction of PolyJet ToughONE™.

The introduction of the new, tough and durable material maintains the core benefits of PolyJet technology, such as excellent surface quality and user-friendliness. With full color gamut and multi-material 3D printing capabilities, it reduces the number of design iterations, thereby reducing development costs and significantly accelerating time to market.

Stratasys has introduced PolyJet ToughONE™ White , a material high-end platforms. The new material retains the well-known benefits of PolyJet technology, including full color gamut, multi-material 3D printing, and ease of handling.

EV charger and conduit made from PolyJet ToughONE™ material

With the introduction of this new material, PolyJet printing has become the number one 3D printing solution that combines exceptional manufacturing precision with functional strength. Engineers and designers no longer have to choose between visual accuracy and functionality – they can now create prototypes and end-user parts without compromise.

PolyJet ToughONE material has increased impact resistance and flexibility, allowing for drilling, milling and self-tapping screws to be used in the shaping and assembly of 3D printed parts. This material is ideal for the production of functional prototypes in all market segments. It is excellent for the production of manufacturing aids, templates and assembly devices, using colors and markings specified in the digital model. It is also a perfect choice for the production of custom housings, brackets and cover plates in the consumer electronics industry, for the production of impact-resistant parts and grippers for industrial robotic arms. PolyJet ToughONE material can also be used in many other key industries, including automotive, consumer goods manufacturing and optical products.

Rich Garrity, senior vice president, Stratasys, said: “Manufacturers are constantly balancing speed, cost and performance when developing new products, and every unnecessary prototype iteration adds delay and cost. With ToughONE, we are offering engineers a material that enables faster transition from concept to functional testing, while ensuring maximum precision and performance.”

PolyJet ToughONE material also enables the creation of complex geometries, including thin walls, snap-fits and flexible hinges, while maintaining tight dimensional accuracy and excellent surface quality. It also has the added advantage of being able to be combined with other PolyJet materials to create hybrid models with different mechanical properties or colors in a single printed part.

Stratasys will showcase PolyJet ToughONE and its components at RAPID 2025 in Detroit on April 9, demonstrating how it is revolutionizing manufacturing processes and increasing productivity across industries. It will be available in Hungary from mid-June through Varinex, allowing partners to experience the benefits of the technology and its effectiveness in practice first-hand.

Want to learn how ToughONE PolyJet materials are revolutionizing prototyping?

Download our brochure and say goodbye to unnecessary compromises in product design and development!

About Varinex Zrt:

VARINEX Zrt. is the market leader in domestic industrial 3D scanning and 3D printing, helping various industries increase the efficiency of their design and manufacturing processes with innovative solutions from Stratasys, Shining 3D, Ultimaker and Xact Metal.

The company also has outstanding expertise in 3D metal printing, which enables the rapid and precise production of complex metal parts, minimizing waste and production time.

VARINEX's 3D scanning and 3D printing services help engineering, medical, automotive and other industries create unique, high-quality parts and prototypes while utilizing state-of-the-art technologies for precision and reliability.

VARINEX Zrt. not only distributes global brands such as Stratasys, Shining 3D, Ultimaker and Xact Metal in the field of additive manufacturing, but has also been producing thousands of parts per day in its 3D Digital Factory for 25 years on its own, unique machine park in Central Europe. The company also demonstrates its expertise in Hungarian and international research and development projects, and in the field of education it closely cooperates with most renowned Hungarian universities.

3D Printed Templates and Fixtures: The Basics

Author : Varinex Date : 2025-03-25

3D Printed Templates and Fixtures: The Basics

In the world of modern manufacturing, precision and efficiency are of paramount importance. During assembly, machining, welding and inspection processes, the accuracy and consistency of results depend largely on the efficiency of assembly jigs. These tools ensure stability, alignment and quality during production.

The integration of 3D printing technology has revolutionized the production of assembly templates, taking precision and manufacturing flexibility to a new level.

The role of assembly templates

Assembly jigs are mechanical aids that stabilize workpieces, ensuring accurate and consistent manufacturing processes. Their use increases productivity, improves safety, and helps maintain the quality of the final product.

Learn more about the benefits of 3D printing in our guide!

Different types of templates

Manufacturers use different types of templates, tailored to the specific application:

Assembly Templates: Assisting in precise alignment and positioning of parts, 3D printed templates increase speed and accuracy while reducing errors, especially in the automotive, electronics, and aerospace industries.
Inspection Templates: Used for quality control purposes, often in conjunction with coordinate measuring machines (CMMs). 3D printing increases measurement accuracy, repeatability, and inspection efficiency.
Marking templates: Help ensure accurate and consistent markings, such as branding, serial numbers or barcodes. 3D printing optimizes laser marking templates, improving compliance with industry requirements.

Welding Templates: Stabilize and align workpieces during welding. 3D printed templates improve weld quality, repeatability, and productivity in the automotive, aerospace, and metalworking industries.

The role of 3D printing in the development of assembly templates

The application of 3D printing technology to the production of templates sets a new standard in manufacturing processes. It allows for faster and more cost-effective production of customized templates that better fit specific manufacturing needs. 3D printing enables the creation of complex geometries and lightweight yet strong structures that would be difficult to produce using traditional manufacturing methods.

Would you like to learn how additive manufacturing can help optimize tool production?

Download our guide to how you can build fixtures and orientators faster, cheaper, and with less work.