Evolve AI shoe - evolves with its wearer

Evolve AI: the shoe that studies its wearer and evolves

Evolve AI - 3D printed shoe that studies its user and evolves over time

The “Evolve AI” shoe is a new biometric evolutionary shoe 3D printed using Stratasys 3DFashion™ technology. The shoe features a custom “Evolve Sensor” midsole that studies the wearer, recording movement data (foot pronation, temperature, pressure and friction, etc.). The information collected by the sensor will be used to create the next generation of the shoe, which will be designed with improved design features based on performance. 

The design utilized an almost infinite combination of different density levels and different materials to provide unparalleled softness and support.

The design is based on a 3D scan of the user's foot and biometric data from pressure sensors

The project 3D scanning proposes to produce hybrid footwear that adapts to the user's gait, ergonomics and foot weight distribution using to improve the next generation of shoes

The pressure-sensing electronics were 3D printed by Profactor and Stratasys in Austria. To ensure the best fit for the uppers, a strategy was developed that combined personal ergonomic data from 3D scanning with traditional shoe manufacturing.

Innovations for personalization

Stratasys ’ PolyJet technology R&D team, the designers took a new CMF approach using a variety of materials, colors and densities, liquid gels and rubber fabrics. Based on data from pressure, temperature and humidity sensors embedded in the midsole and upper, they are able to automatically create the optimal combination of soft gel particles, fabrics and customized support structures that surround the user’s foot to achieve the best possible fit, cushioning, heel support and upper ventilation.

Design and 3D modeling: Assa Ashuach, Assa Studio Limited, London. The project was created in collaboration with Stratasys.

3D printed Evolve shoe (Photo: Alexander Kent)
Evolve 3D printed loaf (Photo: Alexander Kent)
Evolve 3D printed shoes
Evolve 3D printed loaf (Photo: Alexander Kent)
Evolve 3D printed shoes
Evolve 3D printed loaf (Photo: Alexander Kent)

This episode of the documentary series “Europe by Design,” which explores the backstories of top European designs, introduces the Evolve AI shoe, which studies its wearer and evolves over time.

The report can be viewed at the beginning of the video, at 1:05.

PolyJet technology offers a wide range of capabilities from prototyping to production, including 3D printing of complex geometries, intricate details, full color combinations, transparent and flexible parts – all in a single model.

Discover the unique capabilities of Stratasys PolyJet 3D printers!

3D printed pillowcase made with Stratasys PolyJet technology
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Sustainability in the fashion industry - with additive manufacturing

Press release: Sustainability in the fashion industry with additive manufacturing

Press release

Sustainability in the fashion industry with 3D printing

Study proves that additive manufacturing saves resources and reduces emissions in the fashion industry

AMGTA Lifecycle Research report highlights the collaboration between Stratasys and Dyloan Bond Factory, part of the Pattern Group, to compare additive manufacturing to traditional manufacturing processes. The study found that Stratasys’ PolyJet™ process can reduce CO2e emissions by 24.8% compared to injection molding and achieve 48% inventory savings across the supply chain.

Stratasys has shared the results of a study commissioned by the Additive Manufacturer Green Trade Association (AMGTA) that demonstrates the environmental benefits of additive manufacturing for the fashion industry.

The report, “Comparative Analysis: 3D Material Jetting vs Traditional Methods for Designer Luxury Goods,” presents the results of a year-long collaboration between AMGTA, Stratasys, and DYLOAN Bond Factory, a member of the Pattern Group, the leading Italian center for luxury fashion design and manufacturing. The English summary is available at https://www.stratasys.com/en/about-us/sustainability/.

The use case study examined the transition from traditional manufacturing methods to advanced additive manufacturing: the goal was to create 16,000 logo appliqués for 8,000 pairs of luxury designer shoes, printed on fabric, produced using the innovative Stratasys J850™ Fashion TechStyle™ printer.

The results of the study revealed the following: Additive Manufacturing (AM) with Print-to-textile technology reduces CO2e emissions by 24.8% compared to the customer’s traditional processes.
Considering the customer’s production volume (16,000 printed logos for 8,000 pairs of shoes), additive manufacturing can save almost one ton of CO2e.
AM Print-to-textile technology can save 49.9% of inventory across the entire supply chain, reducing and streamlining transportation needs.
Direct-to-textile printing with the J850™ TechStyle™ 3D printer is a water-free process across the entire measured supply chain, saving over 300,000 liters of water.
Additive manufacturing reduces electricity consumption by over 64%.
The transition to additive manufacturing reduces supply chain dependency from 4 technologies to 1: with a single additive workflow, transportation and logistics are eliminated for 3 processes.
The transition to additive manufacturing simplifies production and logistics “stages” from 12 to 2.

The research was conducted by Reeves Insight and reviewed by experts from the ACAM Aachen Center for Additive Manufacturing GmbH.

“Sustainable production is becoming increasingly important for designers in the luxury world, and this is particularly important for Pattern Group’s Dyloan Bond Factory,” said Loreto Di Rienzo, Director of Research and Development at Pattern Group. “Stratasys’ innovation in 3D printing, particularly with TechStyle™ technology, allows us to offer revolutionary solutions by reducing waste, minimizing our dependence on natural resources, and optimizing the environmental impact of our entire supply chain.”

"As revealed in the report 'Comparative Analysis: 3D Material Jetting vs Traditional Methods for Designer Luxury Goods', a collaboration between Stratasys and Dyloan Bond Factory, we can confirm and demonstrate that additive technology truly improves environmental impact while expanding design freedom without compromising the quality of the final result."
Loreto Di Rienzo
Director of Research and Development at Pattern Group

Sherri Monroe, Executive Director of AMGTA, said: “We are pleased to release the third research paper in a series of papers designed to explore the environmental benefits of implementing additive manufacturing. We are committed to creating research and publications that help us better understand the sustainability value of AM technologies in manufacturing processes. The Stratasys-Dyloan Bond Factory Fashion LifeCycle Analysis (LCA), which analyzes the impact of print-to-textile technology, is our first polymer study. It provides important data that supports the value of AM in influencing one of the world’s most polluting industries.”

This report demonstrates Stratasys’ commitment to Mindful Manufacturing™, an approach that advocates for sustainability, efficiency, and innovation to 3D Print a Better Tomorrow™. Environmental considerations are paramount and can have a real impact on business outcomes. Together with its customers, Stratasys is rethinking how things are made; redesigning processes, products, and components; and optimizing operations for the benefit of people and the planet.

"Our Mindful Manufacturing™ approach is our commitment to our customers. By embracing sustainable practices and innovative AM technologies, we work to reduce the global ecological footprint – our own and that of our users. This paper demonstrates how the introduction of our advanced AM offering enables our customers to deliver manufacturing solutions that improve environmental impact while giving them a competitive advantage through innovation in design-driven manufacturing."
Dr. Yoav Zeif
CEO of Stratasys

Stratasys invites its customers, partners, and those interested in 3D Printing for a Better Tomorrow™ to join the company on its journey towards more sustainable manufacturing. For more information about Stratasys and its commitment to Mindful Manufacturing™, https://www.stratasys.com/en/about-us/sustainability/ visit

Learn about direct-to-textile 3D printing!

Download the 8-page brochure in English!

Stratasys J850 Techstyle 3D printed textile
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3D printed patterned cushions for Breitling watches

Breitling showcases watches with 3D printed cushions using Stratasys technology at Milan Design Week

Breitling showcases watches with 3D printed cushions using Stratasys technology at Milan Design Week

Of Stratasys' five additive manufacturing technologies, FDM technology is the best known and most widely used in the world. In addition to FDM technology, which can be used to produce strong, carbon fiber, massive industrial parts, stereolithography, SAF and P3 technologies all support industry, primarily manufacturing, and have become its indispensable manufacturing technology.

Industry, design and engineering are increasingly interconnected in the field of luxury goods. This is why Stratasys 3D printing with color PolyJet technology has found its place in the world of designers and fashion. Understandably, this color technology has become a favorite of fashion designers and designers, with which it is now possible to 3D print directly onto textiles. In addition to luxury goods, the automotive industry is also actively using this technology to serve unique, customized customer needs.

Sustainability is also becoming increasingly important in industry. In the textile industry, Atelier des Refusés, famous for its decorative pillows, has launched a new collection called “Biodiversity” in collaboration with Stratasys. The new collection was inspired by the uniqueness of mushrooms. Mushrooms play an extremely important role in terrestrial ecosystems and regeneration processes. The collection aims to draw attention to this.

Zehavit Reisin, Vice President, Stratasys
Zehavit Reisin, Stratasys Senior Vice President

The two companies share a commitment to sustainability. Atelier des Refusés, named after the historic Salon des Refusés in Paris, creates unique throw pillows using quality fabrics and its new collection aims to raise awareness of sustainability and minimize waste during production. Stratasys’ 3D printing technology ensures a sustainable, exclusive and high-quality product with no manufacturing waste.

“For us at AdR, the concept of uniqueness is key, as we have moved away from mass production and quantities to prioritize craftsmanship and limited production,” the company reports.

“Our encounter with Stratasys, the world leader in 3D printing, was love at first sight: it is a cutting-edge company that allows us to add extra special touches to our pillows, and this is in line with some of our core values, such as uniqueness and zero waste,” reports Atelier des Refusés.

The velvet fabrics for the Biodiversity 3D printed cushion collection are supplied by C&C Milano and Christian Fischbacher. Atelier des Refusés works with textile companies to recycle “waste” materials or pieces of fabric that are too small for commercial use, thus promoting a circular economy approach.

The Biodiversity collection is a collaboration between Swiss watchmaker Breitling and Milan Design Week. The cushions can be purchased on the Atelier des Refusés website.

How is it possible to 3D print directly onto textiles? Discover the Stratasys J850 Fabrix Kit! Similar 3D printed designs to the Biodiversity collection will be on display at the Budapest Industry Fair, taking place between May 16-19, 2023.

You can also see it at the exhibition today, along with other Stratasys industrial technologies! We look forward to seeing you at the joint VARINEX and Stratasys booth (Pavilion 207C)!

Zehavit Reisin Stratasys alelnök a MOME Future Materials konferencián

Zehavit Reisin Stratasys alelnök a MOME Future Materials konferencián

Zehavit Reisin Stratasys alelnök a MOME Future Materials konferencián

Nagyon izgalmas napunk volt 2022. szeptember 15-én, amikor részt vettünk a Moholy-Nagy Művészeti Eegyetem által szervezett Future Materials konferencián.
A számtalan hazai és külföldi előadó mellett erre az alkalomra Budapestre látogatott Zehavit Reisin, a Stratasys alelnöke is, aki briliáns előadást tartott az innovatív 3D nyomtató alapanyagokról a terméktervezésben.
Sokan érdeklődőt köszönthettünk a rendezvényen felállított VARINEX standon, mindenkit lázba hoztak a különleges, kézbe vehető 3D nyomtatott modellek, a legnagyobb érdeklődés a közvetlenül textilre történő 3D nyomtatás iránt mutatkozott, ami a Stratasys J850 idei újdonsága.
A 3D nyomtatás használata ruhadarabok készítéséhez számtalan új, kreatív alkalmazási lehetőséget nyit a divattervezők számára.

A MOME rendezvény előtti napot Ms Reisin a VARINEX-nél töltötte, ahol találkozott ügyfeleinkkel és csapatunkkal. Nagyon inspiráló volt a látogatás, rengeteget tanultunk a Polyjet 3D nyomtatási technológiáról, a szövetekre történő 3D nyomtatásról.

Tudjon meg többet az új, direct-to-textile 3D nyomtatást lehetővé tevő Fabrix Innovation Kit-ről!