Faster and cheaper production of production line clamping devices
Sounds too good to be true? If so, then definitely read on because you can choose a more efficient way compared to the traditional seat making method!
Manufacturing production line fixtures by machining and clamping or welding metal parts is undoubtedly a viable solution. Due to the familiarity and predictability of the process, many manufacturers have no desire to change. If you share this view, it may ultimately result in wasted time and additional costs for you, as better, more efficient methods are available.
The truth is that manufacturing is not static, and those who choose to stick with the status quo risk becoming stagnant and falling behind their competitors. New technologies are replacing older, less efficient technologies, improving manufacturing methods and streamlining supply chains. 3D printing is one of these, but it is not a new technology. In fact, it is used every day by smaller shops and large companies – in other words, your competitors.
In short, 3D printing offers a more time- and cost-effective means of manufacturing clamping devices than traditional technologies.
Disadvantages of traditional manufacturing
- Design and manufacturability constraints
There are physical limits to the complexity of parts that can be produced by machining, which limits the ability to create fixtures optimized for the task or the operator using the tool. - Heavy and non-ergonomic
Production line fixtures machined from metal are usually bulky and heavy, which limits the possibility of ergonomic design. - Low Utilization
Due to the challenges associated with traditionally manufactured clamping devices, their use is typically limited to essential applications. This ignores the potential benefits that could be achieved with more devices, improving efficiency and productivity.
3D printing helps
- Minimal labor and skill requirements
an FDM 3D printer requires minimal effort, and the printer does not require supervision during the printing process. - Shorter production time
FDM technology can produce 3D printed fixtures and seats in hours, instead of the days, weeks, or longer times available with traditional machining. - Lower cost
Since fixture devices are usually produced in small series, their unit cost is determined by the infrastructure required to manufacture them. Small series production is cheaper with 3D printing. - Design freedom
3D printing is not affected by the physical and geometric limitations of traditional manufacturing, so the design of the clamping devices can be optimized for the task and the operator. - Increased efficiency
3D printed fixtures can be made in a single piece, eliminating assembly or reducing setup time.
3D printed fixtures can bring potential benefits – both financially and in terms of time. In today’s modern manufacturing industry, the speed, efficiency and adaptability of the manufacturing process greatly affect performance and profitability. with FDM technology is one of the tools that can provide these benefits.
Through the experiences of several Stratasys customers, we would like to demonstrate the benefits that 3D printed fixture solutions offer to manufacturers – whether they are large, well-known companies or small manufacturing plants.
Learn how additive manufacturing can bring new momentum to the fixture manufacturing process while increasing time and cost savings!
Download the 12-page, Hungarian-languagesolution guide titled Faster and Cheaper Manufacturing of Production Line Clamping Devices now!